Patent classifications
C04B35/62894
Method of producing machined CMC surfaces without exposing fiber
A method to produce a ceramic matrix composite part, wherein the method comprises providing a ceramic fiber preform. Wherein the ceramic fiber preform includes a three-dimensional framework of a plurality of ceramic fibers. The method comprising, prior to melt infiltration, adding a layer of machinable stock to a target area of the ceramic fiber preform, melt infiltrating the ceramic fiber preform, forming the ceramic matrix composite part by cooling the melt infiltrated ceramic fiber preform, and machining the part in the target area where the machinable stock is located.
CERAMIC MATRIX COMPOSITE AND METHOD FOR MANUFACTURING SAME
Provided is a method for manufacturing a ceramic matrix composite including a matrix and reinforcing fibers provided in the matrix. The method includes infiltrating a fiber body with powder of a ceramic material that becomes a part of the matrix. The fiber body is constituted by the reinforcing fibers. The method includes arranging, in a liquid material for the matrix, the fiber body infiltrated with the powder. The method includes heating the fiber body in this state, thereby bringing the liquid material into a film-boiling state such that ceramic derived from the liquid material is generated as a part of the matrix in the fiber body.
Process for rapid processing of SiC and graphitic matrix TRISO-bearing pebble fuels
A method for producing microencapsulated fuel pebble fuel more rapidly and with a matrix that engenders added safety attributes. The method includes coating fuel particles with ceramic powder; placing the coated fuel particles in a first die; applying a first current and a first pressure to the first die so as to form a fuel pebble by direct current sintering. The method may further include removing the fuel pebble from the first die and placing the fuel pebble within a bed of non-fueled matrix ceramic in a second die; and applying a second current and a second pressure to the second die so as to form a composite fuel pebble.
PARTICULATE COMPOSITE CERAMIC MATERIAL, PART COMPRISING SAID MATERIAL, AND METHOD FOR THE PREPARATION OF SAID PART
A particulate composite ceramic material comprising: particles of at least one first ultra-high-temperature ceramic UHTC, the outer surface of said particles being at least partially covered by a porous layer made of at least one second ultra-high-temperature ceramic in amorphous form; and the particles defining a space therebetween; optionally, porous clusters of said at least one second ultra-high-temperature ceramic in amorphous form, distributed in said space; a dense matrix and at least one third ultra-high-temperature ceramic in crystallized form at least partially filling said space; optionally, a dense coating made of at least said third ultra-high-temperature ceramic in crystallized form, covering the outer surface of said matrix, said matrix and said coating representing 5% to 90% by mass with respect to the total mass of the material.
Part comprising said particulate ceramic composite material.
Method for manufacturing said part.
SYSTEM AND METHOD FOR FORMING AN ULTRA-HIGH TEMPERATURE COMPOSITE STRUCTURE
A method for forming an ultra-high temperature (UHT) composite structure includes dispensing a first polymeric precursor with a spinneret; forming a first plurality of nanofibers from the first polymeric precursor; depositing the first plurality of nanofibers with a collector; and applying a fluid, with a nozzle, onto the first plurality of nanofibers disposed on the collector. The fluid includes a second polymeric precursor.
METHOD FOR PRODUCING A COMPOSITE PART CONTAINING A CERAMIC MATRIX
A process for manufacturing a composite material part including a particulate reinforcement densified by a ceramic matrix, the process including: formation of a blank of the part to be manufactured by shaping a mixture including a binder, first ceramic or carbon particles intended to form the particulate reinforcement of the part and second ceramic or carbon particles distinct from the first particles, removal or pyrolysis of the binder present in the blank to obtain a porous preform of the part to be manufactured, and infiltration of the porosity of the preform by a molten composition including a metal in order to obtain the part.
METHOD FOR TREATING SILICON CARBIDE FIBRES
A method of treating at least one silicon carbide fibre, the method including a) formation of a silica layer at the surface of a silicon carbide fibre having an oxygen content less than or equal to 1% in atomic percentage, the silica layer being formed by contacting this fibre with an oxidizing medium having a temperature greater than or equal to 50 C. and pressure greater than or equal to 1 MPa, and b) removal of the silica layer formed by hydrothermal treatment of the fibre obtained after implementation of step a) in which the fibre is treated with water at a pressure between saturating vapour pressure and 30 MPa and at a temperature less than or equal to 400 C.
METHOD FOR PRODUCING A CONSOLIDATED FIBER PREFORM
A method for producing a consolidated fiber preform intended for the manufacture of a part made of composite material, includes shaping a fiber texture in a heated metal mold, the texture being pre-impregnated with a transient or fugitive material, or shaping a fiber texture in a metal mold and injecting a transient or fugitive material into the fiber texture held in shape in the metal mold, cooling the mold, removing the set fiber preform from the mold, coating the fiber preform with a slurry containing a powder of ceramic or carbon particles, heat-treating the coated fiber preform so as to form a porous shell around the fiber preform by consolidation of the slurry and so as to remove the transient or fugitive material present in the fiber preform, consolidating the fiber preform by gas-phase chemical infiltration.
Method for making ceramic matrix composite articles with progressive melt infiltration
A method of melt infiltrating a green ceramic matrix composite (CMC) article, wherein the green CMC article includes a ceramic reinforcing structure. The method includes heating a localized region of the green CMC article; melting a metal alloy infiltrant to form a molten metal alloy; and introducing the molten metal alloy into the localized region to infiltrate the reinforcing structure of the green CMC article with the metal alloy infiltrant and form the CMC article.
Method of making a fiber preform for ceramic matrix composite (CMC) fabrication utilizing a fugitive binder
A method of making a fiber preform for ceramic matrix composite (CMC) fabrication comprises laminating an arrangement of fibers between polymer sheets comprising an organic polymer, which may function as a fugitive binder during fabrication, to form a flexible prepreg sheet. A plurality of the flexible prepreg sheets are laid up in a predetermined geometry to form a stack, and the stack is heated to soften the organic polymer and bond together the flexible prepreg sheets into a bonded prepreg structure. Upon cooling of the bonded prepreg structure, a rigid preform is formed. The rigid preform is heated at a sufficient temperature to pyrolyze the organic polymer. Thus, a porous preform that may undergo further processing into a CMC is formed.