C04B35/6303

CEMENT-BASED CALCINED BOARD-SHAPED CONSTRUCTION MATERIAL
20220185731 · 2022-06-16 ·

An object of the present invention is to obtain a cement-based calcined board-shaped construction material having improved impact resistance.

The cement-based calcined board-shaped construction material of the present invention is characterized by being produced by adding 0.5 to 5 wt % of a ceramic inorganic fiber and/or a mineral inorganic fiber to 100 wt % of a compound comprising 5 to 40 wt % of Portland cement, 5 to 30 wt % of a glass powder, and a remainder occupied by a refractory aggregate mainly composed of a silica-alumina refractory raw material, kneading the resulting material, then shaping the kneaded material into an elongated board shape by extrusion, and subsequently calcining the shaped material.

Also, it is the cement-based calcined board-shaped construction material which is produced by sticking a glass fiber sheet to the rear side of the cement-based calcined board-shaped construction material.

Shaping method and shaping device

An object shaping method includes a step of forming a powder layer using first powder, a step of placing second powder having an average particle diameter smaller than an average particle diameter of the first powder at a part of a region of the powder layer, and a first heating step of heating the powder layer in which the second powder is placed. The average particle diameter is equal to or larger than 1 nm and equal to or smaller than 500 nm, and the first heating step performs heating the powder layer at a temperature at which particles contained in the second powder are sintered or melted.

CUBIC BORON NITRIDE SINTERED MATERIAL

A cubic boron nitride sintered material includes: more than or equal to 80 volume % and less than or equal to 96 volume % of cubic boron nitride grains; and a binder, wherein the binder includes tungsten carbide, cobalt, and an aluminum compound, and Ha/Hb≥0.40 is satisfied, where Hb represents a hardness of the cubic boron nitride sintered material and Ha represents a hardness of the cubic boron nitride sintered material after performing acid treatment onto the cubic boron nitride sintered material to substantially remove the binder in the cubic boron nitride sintered material.

CBN SINTERED BODY AND CUTTING TOOL

A cBN-based ultra-high pressure sintered body contains cBN particles and a binder phase. The binder phase contains at least one of a nitride or oxide of Al or a nitride, carbide, or carbonitride of Ti, and a metal boride having an average particle diameter of 20 to 300 nm is dispersed in an amount of 0.1 to 5.0 vol % in the binder phase. The metal boride includes a metal boride (B) containing at least one of Nb, Ta, Cr, Mo, and W as a metal component and containing no Ti and a metal boride (A) containing only Ti as a metal component. In a case where a ratio (vol %) of the metal boride (A) in the metal boride is represented by V.sub.a and a ratio (vol %) of the metal boride (B) is represented by V.sub.b, a ratio of V.sub.b/V.sub.a is 0.1 to 1.0.

MOLDED SINTERED BODY, AND METHOD FOR PRODUCING MOLDED SINTERED BODY

A molded sintered body containing a mayenite type compound, an inorganic binder sintered material, and a transition metal, wherein a content of the inorganic binder sintered material is 3 to 30 parts by mass with respect to 100 parts by mass of the molded sintered body, and the molded sintered body has at least one pore peak in each of a pore diameter range of 2.5 to 20 nm and a pore diameter range of 20 to 350 nm. A method for producing the molded sintered body, including mixing a precursor of a mayenite type compound and a raw material of an inorganic binder sintered material to prepare a mixture; molding the mixture to prepare a molded body of the mixture; firing the molded body to prepare a fired product; and supporting a transition metal on the fired product to produce a molded sintered body.

3D CERAMIC PRINTING
20230257311 · 2023-08-17 ·

Certain examples of the present disclosure relate to a method for manufacturing a ceramic object, the method comprising: forming a ceramic structure by 3D printing the ceramic structure with a binder jetting 3D ceramic printer using a ceramic powder and an inorganic binder, wherein the ceramic powder comprises sintered ceramic material; and firing the ceramic structure to form the ceramic object.

ULTRA-LOW THERMAL MASS REFRACTORY ARTICLE
20230257310 · 2023-08-17 ·

An ultra-low thermal mass refractory article includes fibers impregnated with a colloidal inorganic oxide. The refractory article has at least one of the following properties: (i) a density of 500 kg/m.sup.3 to 1500 kg/m.sup.3; (ii) a thermal conductivity of 1.0 Wm/K or less at 700° C.; and/or (iii) a linear thermal shrinkage at 1400° C. of less than 2.5%.

REACTIVE PHASE SPRAY FORMULATION COATINGS

A reactive phase spray formulation coating is configured to be disposed on the thermal barrier coating of an article. The reactive phase spray formulation coating comprises a base material and a binder material. The base material has a compliance that is higher than a compliance of the binder material, the binder material has a cohesive strength that is greater than a cohesive strength of the base material, the binder material has an adhesive strength that is greater than an adhesive strength of the base material, and the binder material has a surface area of at least ten square-meters per gram that is greater than a surface area of the base material. The binder material is configured to improve a cohesive strength level, an adhesive strength level, and a compliance of the formulation coating of the thermal barrier coating relative to the formulation coating not including the binder material.

Nickel-coated hexagonal boron nitride nanosheet composite powder, preparation and high performance composite ceramic cutting tool material

The invention relates to nickel-coated hexagonal boron nitride nanosheet composite powder, its preparation and high-performance composite ceramic cutting tool material. The composite powder has a core-shell structure with BNNS as the core and Ni as the shell. The self-lubricating ceramic cutting tool material is prepared by wet ball milling mixing and vacuum hot-pressing sintering with a phase alumina as the matrix, tungsten-titanium carbide as the reinforcing phase, nickel-coated hexagonal boron nitride nanosheet composite powder as the solid lubricant and magnesium oxide and yttrium oxide as the sintering aids. The invention also provides preparation methods of the nickel-coated hexagonal boron nitride nanosheet composite powder and the self-lubricating ceramic cutting tool material.

Use of closed-pore microspheres of expanded pearlite as a filler for the production of mouldings for the foundry industry

The present invention relates to the use of closed-pore microspheres of expanded perlite as a filler for producing moldings for the foundry industry, to a composition for producing moldings for the foundry industry, comprising closed-pore microspheres of expanded perlite as a filler, and a binder, the binder being selected from the group consisting of water glass, phenol-formaldehyde resins, two-component systems comprising as reactants a polyisocyanate and a polyol component containing free hydroxyl groups (OH groups), and starch, and also to moldings for the foundry industry and to a process for producing a molding for the foundry industry.