Patent classifications
C04B35/6303
Fiber reinforced zeolite extrudates with enhanced physical properties
The invention relates to a method of making a reinforced catalytic microporous and/or mesoporous bound composition comprising the steps of: providing a pre-formed catalytic crystalline material; mixing the catalytic crystalline material with water, a metal oxide binder, and a reinforcing glass fiber to form an extrudable composition; extruding the extrudable slurry under conditions sufficient to form the reinforced catalytic bound extrudate; and calcining the reinforced catalytic bound extrudate at a temperature and for a time sufficient to form a calcined reinforced catalytic bound catalyst. Advantageously, the reinforcing glass fiber can have a diameter from 5-100 microns and a length-to-diameter ratio from 300:1-3000:1 and can be present in an amount from about 1-50 parts, based on about 1000 parts combined of catalytic crystalline material and metal oxide binder.
FORMED FIRED REFRACTORY MATERIAL HAVING A HIGH LEVEL OF SPECTRAL EMISSION, METHOD FOR PRODUCTION THEREOF AND METHOD FOR INCREASING THE LEVEL OF SPECTRAL EMISSION OF REFRACTORY SHAPED BODIES
A process for producing a refractory material for use in the superstructure of glass melting tanks contains, as main components, SiO.sub.2, SiC and a binder or binder mixture. A particulate substance, which in the spectral range from 1 μm to 5 μm and at temperatures above 1000° C. has a spectral emission capability which is higher than the spectral emission capability of the matrix of the refractory material, is incorporated into the matrix of the refractory material. A method of increasing the spectral emissivity of shaped, fired, refractory materials, is also provided.
Solar reflective composite granules and method of making solar reflective composite granules
A method of making a plurality of composite granules can include: forming green body granules comprising an aluminosilicate; heating the green body granules to form sintered granules; cooling the sintered granules according to a cooling regime, wherein the cooling regime comprises a temperature hold between 700° C. and 900° C. for at least one hour. In a particular embodiment, the aluminosilicate for making the composite granules can have a particle size less than 150 μm. The composite granules are particularly suitable as roofing granules and can have a desired combination of high solar reflectance SR and low lightness L*, a low bulk density, good weather resistance and strength.
CUBIC BORON NITRIDE SINTERED MATERIAL
A cubic boron nitride sintered material includes: more than or equal to 50 volume % and less than 80 volume % of cubic boron nitride grains; and more than 20 volume % and less than or equal to 50 volume % of a binder phase, and when an oxygen content is measured in a direction perpendicular to an interface between cubic boron nitride grains using TEM-EDX, a first region having an oxygen content larger than an average value of an oxygen content of a cubic boron nitride grain exists, the interface exists in the first region, and a length of the first region along the direction perpendicular to the interface is more than or equal to 0.1 nm and less than or equal to 10 nm.
PARTICLES FOR MONOLITHIC REFRACTORY
Particles for a monolithic refractory are made of a spinet porous sintered body which is represented by a chemical formula of MgAl.sub.2O.sub.4, wherein pores having a pore size of 0.01 μm or more and less than 0.8 μm occupy 10 vol % or more and 50 vol % or less with respect to a total volume of pores having a pore size of 10 μm or less in the particles, and the particles for a monolithic refractory have grain size distribution in which particles having a particle size of less than 45 μm occupy 60 vol % or less, particles having a particle size of 45 μm or more and less than 100 μm occupy 20 vol % or more and 60 vol % or less, and particles having a particle size of 100 μm or more and 1000 μm or less occupy 10 vol % or more and 50 vol % or less.
Solid State Ultracapacitor
An ink of the formula: 60-80% by weight BaTiO.sub.3 particles coated with SiO.sub.2; 5-50% by weight high dielectric constant glass; 0.1-5% by weight surfactant; 5-25% by weight solvent; and 5-25% weight organic vehicle. Also a method of manufacturing a capacitor comprising the steps of: heating particles of BaTiO.sub.3 for a special heating cycle, under a mixture of 70-96% by volume N.sub.2 and 4-30% by volume H.sub.2 gas; depositing a film of SiO.sub.2 over the particles; mechanically separating the particles; incorporating them into the above described ink formulation; depositing the ink on a substrate; and heating at 850-900° C. for less than 5 minutes and allowing the ink and substrate to cool to ambient in N.sub.2 atmosphere. Also a dielectric made by: heating particles of BaTiO.sub.3 for a special heating cycle, under a mixture of 70-96% by volume N.sub.2 and 4-30% by volume H.sub.2 gas; depositing a film of SiO.sub.2 over the particles; mechanically separating the particles; forming them into a layer; and heating at 850-900° C. for less than 5 minutes and allowing the layer to cool to ambient in N.sub.2 atmosphere.
Polycrystalline diamond compact (PDC) cutting element having multiple catalytic elements
A polycrystalline diamond compact useful for wear, cutting, drilling, drawing and like applications is provided with a first diamond region remote from the working surface which has a metallic catalyzing material and a second diamond region adjacent to or including the working surface containing a non-metallic catalyst and the method of making such a compact is provided. This compact is particularly useful in high temperature operations, such as hard rock drilling because of the improved thermal stability at the working surface.
Method for producing a porous carbon product
Methods for producing porous carbon product utilize template material in the form of template particles containing macropores and a polymerizable carbon precursor substance. The macropores of the template are infiltrated with the precursor substance in dissolved or melted form. After carbonization of the infiltrated precursor substance, the template is removed to form the porous carbon product. In order to obtain a carbon structure with hierarchical porosity having a high fraction of mesopores having pore sizes in the range of 2 to 50 nm, after the infiltration and before carbonization, the precursor substance within the macropores of the template is subjected to a treatment at a foaming temperature at which the precursor substance foams under polycondensation and fills the macropores as substantially mesoporous foam, in which at least 70% of the pores have pore sizes in the range of 10 to 150 nm.
Process for the preparation of gadolinium oxysulfide scintillation ceramics
The present disclosure is directed to a low cost sintering process for the preparation of gadolinium oxysulfide having a general formula of Gd.sub.2O.sub.2S, referred to as GOS, scintillation ceramics, comprising uniaxial hot pressing primary sintering and hot isostatic pressing secondary sintering.
METHOD FOR CONSTRUCTING MOLDS AND CORES LAYER BY LAYER BY MEANS OF A BINDER CONTAINING WATER GLASS, AND A BINDER CONTAINING WATER GLASS
The invention relates to a binder, which contains water glass and further a phosphate or a borate or both. The invention further relates to a method for constructing molds and cores layer by layer, the molds and cores comprising a construction material mixture, which at least comprises a refractory molding base material, and the binder. In order to produce the molds and cores layer by layer in 3-D printing, the refractory molding base material is applied layer by layer and is selectively printed with the binder layer by layer, and consequently a body corresponding to the molds or cores is constructed and the molds or cores are released after the unbonded construction material mixture has been removed.