C04B41/4558

High temperature oxidation protection for carbon-carbon composites
12415759 · 2025-09-16 · ·

A method for forming an oxidation protection system on a composite structure may comprise: applying a ceramic layer slurry to the composite structure, wherein the ceramic layer slurry comprises aluminum and silicon in a solvent or carrier fluid; and heating the composite structure in an environment comprising nitrogen gas and oxygen gas to form a ceramic layer on the composite structure, wherein the ceramic layer comprises aluminum nitride and alumina.

High temperature oxidation protection for carbon-carbon composites
12415759 · 2025-09-16 · ·

A method for forming an oxidation protection system on a composite structure may comprise: applying a ceramic layer slurry to the composite structure, wherein the ceramic layer slurry comprises aluminum and silicon in a solvent or carrier fluid; and heating the composite structure in an environment comprising nitrogen gas and oxygen gas to form a ceramic layer on the composite structure, wherein the ceramic layer comprises aluminum nitride and alumina.

MATERIALS AND PROCESSES FOR GENERATING RADIOISOTOPES
20250322975 · 2025-10-16 ·

The present disclosure generally relates to materials, processes, generators, and/or systems, for generating radioisotope. The present disclosure also generally relates to ceramic materials comprising radioisotope suitable for use in a radioisotope generator. The present disclosure also generally relates to processes, generators and/or systems, for producing and capturing radioisotope. The present disclosure also generally relates to the preparation of radioisotope solutions for use in radiopharmacy and/or other clinical applications.

MATERIALS AND PROCESSES FOR GENERATING RADIOISOTOPES
20250329478 · 2025-10-23 ·

The present disclosure generally relates to materials, processes, generators, and/or systems, for generating radioisotope. The present disclosure also generally relates to ceramic materials comprising radioisotope suitable for use in a radioisotope generator. The present disclosure also generally relates to processes, generators and/or systems, for producing and capturing radioisotope. The present disclosure also generally relates to the preparation of radioisotope solutions for use in radiopharmacy and/or other clinical applications.

Silicon carbide coatings and methods of fabricating and repairing the same
12559435 · 2026-02-24 · ·

A slurry for use to form or repair a silicon carbide coating is provided. In one aspect, the slurry includes solid particles and a carbonaceous resin. The solid particles include silicon carbide particles, silicon particles, and carbon particles. A method of fabricating a silicon carbide coating is also provided. In one aspect, the method includes applying the slurry, heating the slurry, and forming the silicon carbide coating from the solid particles and the carbonaceous resin. A method of repairing a silicon carbide coating is also provided. In one aspect, the method includes applying the slurry to a damaged region of the silicon carbide coating, heating the slurry, and repairing the silicon carbide coating with the solid particles and the carbonaceous resin in the damaged region.

Silicon carbide coatings and methods of fabricating and repairing the same
12559435 · 2026-02-24 · ·

A slurry for use to form or repair a silicon carbide coating is provided. In one aspect, the slurry includes solid particles and a carbonaceous resin. The solid particles include silicon carbide particles, silicon particles, and carbon particles. A method of fabricating a silicon carbide coating is also provided. In one aspect, the method includes applying the slurry, heating the slurry, and forming the silicon carbide coating from the solid particles and the carbonaceous resin. A method of repairing a silicon carbide coating is also provided. In one aspect, the method includes applying the slurry to a damaged region of the silicon carbide coating, heating the slurry, and repairing the silicon carbide coating with the solid particles and the carbonaceous resin in the damaged region.

Refractory materials

A method includes forming an article from a silicon-rich refractory mixture. The silicon-rich refractory mixture includes a silicon-rich silicon carbide preceramic polymer and a silicon carbide powder. The method includes heating the preform to pyrolyze the silicon-rich silicon carbide preceramic polymer and form a silicon-rich refractory material. The silicon-rich refractory material includes the silicon carbide powder and excess silicon in a silicon carbide matrix. The method further includes heating the silicon-rich refractory material to oxidize at least a portion of the excess silicon and form a reinforced refractory material. The reinforced refractory material includes a silicon dioxide phase at grain boundaries of the silicon carbide powder.

Refractory materials

A method includes forming an article from a silicon-rich refractory mixture. The silicon-rich refractory mixture includes a silicon-rich silicon carbide preceramic polymer and a silicon carbide powder. The method includes heating the preform to pyrolyze the silicon-rich silicon carbide preceramic polymer and form a silicon-rich refractory material. The silicon-rich refractory material includes the silicon carbide powder and excess silicon in a silicon carbide matrix. The method further includes heating the silicon-rich refractory material to oxidize at least a portion of the excess silicon and form a reinforced refractory material. The reinforced refractory material includes a silicon dioxide phase at grain boundaries of the silicon carbide powder.

High temperature coatings

A method includes forming a crystallized metal carbide undercoat on a surface of a carbon-carbon composite substrate. The method further includes forming an overcoat on a surface of the undercoat. The overcoat includes a plurality of crystallized ultra-high melting point overcoat layers. Each overcoat layer is sequentially formed by applying a mixture to a surface of an underlying layer and heating the mixture. The mixture includes a plurality of ultra-high melting point refractory ceramic particles and a pre-ceramic polymer. The mixture is heated to a heat treatment temperature to pyrolyze the pre-ceramic polymer and form the overcoat layer in an inert atmosphere or under vacuum. As a result, the overcoat layer includes a crystallized ultra-high melting point polymer-derived ceramic matrix that includes the plurality of ultra-high melting point refractory ceramic particles.

High temperature coatings

A method includes forming a crystallized metal carbide undercoat on a surface of a carbon-carbon composite substrate. The method further includes forming an overcoat on a surface of the undercoat. The overcoat includes a plurality of crystallized ultra-high melting point overcoat layers. Each overcoat layer is sequentially formed by applying a mixture to a surface of an underlying layer and heating the mixture. The mixture includes a plurality of ultra-high melting point refractory ceramic particles and a pre-ceramic polymer. The mixture is heated to a heat treatment temperature to pyrolyze the pre-ceramic polymer and form the overcoat layer in an inert atmosphere or under vacuum. As a result, the overcoat layer includes a crystallized ultra-high melting point polymer-derived ceramic matrix that includes the plurality of ultra-high melting point refractory ceramic particles.