Patent classifications
C04B41/4558
HIGH TEMPERATURE COATINGS
A method includes forming a crystallized metal carbide undercoat on a surface of a carbon-carbon composite substrate. The method further includes forming an overcoat on a surface of the undercoat. The overcoat includes a plurality of crystallized ultra-high melting point overcoat layers. Each overcoat layer is sequentially formed by applying a mixture to a surface of an underlying layer and heating the mixture. The mixture includes a plurality of ultra-high melting point refractory ceramic particles and a pre-ceramic polymer. The mixture is heated to a heat treatment temperature to pyrolyze the pre-ceramic polymer and form the overcoat layer in an inert atmosphere or under vacuum. As a result, the overcoat layer includes a crystallized ultra-high melting point polymer-derived ceramic matrix that includes the plurality of ultra-high melting point refractory ceramic particles.
HIGH TEMPERATURE COATINGS
A method includes forming a crystallized metal carbide undercoat on a surface of a carbon-carbon composite substrate. The method further includes forming an overcoat on a surface of the undercoat. The overcoat includes a plurality of crystallized ultra-high melting point overcoat layers. Each overcoat layer is sequentially formed by applying a mixture to a surface of an underlying layer and heating the mixture. The mixture includes a plurality of ultra-high melting point refractory ceramic particles and a pre-ceramic polymer. The mixture is heated to a heat treatment temperature to pyrolyze the pre-ceramic polymer and form the overcoat layer in an inert atmosphere or under vacuum. As a result, the overcoat layer includes a crystallized ultra-high melting point polymer-derived ceramic matrix that includes the plurality of ultra-high melting point refractory ceramic particles.
Method for Producing or Modifying Silicon Carbide-Containing Articles
A method for making an article comprising silicon carbide. The method includes producing an article including silicon carbide via additive manufacturing. The method further includes heating via at least one laser beam in a site-selective and locally limited manner a surface of the article so as to cause at least one of ablation and chemical modification of the surface.
Method for Producing or Modifying Silicon Carbide-Containing Articles
A method for making an article comprising silicon carbide. The method includes producing an article including silicon carbide via additive manufacturing. The method further includes heating via at least one laser beam in a site-selective and locally limited manner a surface of the article so as to cause at least one of ablation and chemical modification of the surface.
METHOD TO PROCESS A CERAMIC MATRIX COMPOSITE (CMC) WITH A PROTECTIVE CERAMIC COATING
A method of producing a ceramic matrix composite including a protective ceramic coating thereon comprises applying a surface slurry onto an outer surface of an impregnated fiber preform. The surface slurry includes particulate ceramic solids dispersed in a flowable preceramic polymer comprising silicon, and the impregnated fiber preform comprises a framework of ceramic fibers loaded with particulate matter. The flowable preceramic polymer is cured, thereby forming on the outer surface a composite layer comprising a cured preceramic polymer with the particulate ceramic solids dispersed therein. The cured preceramic polymer is then pyrolyzed to form a porous ceramic layer comprising silicon carbide, and the impregnated fiber preform and the porous ceramic layer are infiltrated with a molten material comprising silicon. After infiltration, the molten material is cooled to form a ceramic matrix composite body with a protective ceramic coating thereon.
METHOD TO PROCESS A CERAMIC MATRIX COMPOSITE (CMC) WITH A PROTECTIVE CERAMIC COATING
A method of producing a ceramic matrix composite including a protective ceramic coating thereon comprises applying a surface slurry onto an outer surface of an impregnated fiber preform. The surface slurry includes particulate ceramic solids dispersed in a flowable preceramic polymer comprising silicon, and the impregnated fiber preform comprises a framework of ceramic fibers loaded with particulate matter. The flowable preceramic polymer is cured, thereby forming on the outer surface a composite layer comprising a cured preceramic polymer with the particulate ceramic solids dispersed therein. The cured preceramic polymer is then pyrolyzed to form a porous ceramic layer comprising silicon carbide, and the impregnated fiber preform and the porous ceramic layer are infiltrated with a molten material comprising silicon. After infiltration, the molten material is cooled to form a ceramic matrix composite body with a protective ceramic coating thereon.
METHOD FOR MANUFACTURING PILLAR-SHAPED HONEYCOMB STRUCTURE FILTER
A method for manufacturing a pillar-shaped honeycomb structure filter including a step of preparing a pillar-shaped honeycomb structure having a plurality of first cells and a plurality of second cells that are alternately arranged adjacent to each other with a porous partition wall interposed therebetween; a step of adhering ceramic particles containing 50% by mass or more in total of one or two selected from SiC and SiN to a surface of the first cells; and a step of performing a heat-oxidation treatment on the pillar-shaped honeycomb structure in which the ceramic particles are adhered to the surface of the first cells to form a porous film comprised of the ceramic particles having an oxide film thereon so as to satisfy: (1) 0.05≤T≤0.5; (2) 0.05≤T/D50; and (3) 4≤{(W.sub.1−W.sub.0)/W.sub.0×100}/D50.
Device and Method for Reinforcing Weathered Stone Relics by Using Low Temperature Plasma to Activate Calcium Hydroxide in Carbon Dioxide Atmosphere
The invention provides a device and a method for reinforcing weathered stone relics by using low temperature plasma to activate calcium hydroxide in a carbon dioxide atmosphere. Based on the low temperature plasma physics and the principles of the relics conservation, the invention applies the technology of low temperature plasma to relics conservation, and especially to the reinforcement of weathered stone relics by activating calcium hydroxide. According to the application, using low temperature plasma source loaded with carbon dioxide to active calcium hydroxide can realize the carbonation and precipitation of calcium hydroxide within 1 min-2 min, and reinforce the weathered stone relics. The application has the advantages of safety, high efficiency, non-damage, and no side effects.
DENSE MULTI-PHASE BOND COAT
A method includes depositing a porous silicon coat on a substrate to form a bulk phase of a bond coat and introducing a reactive gas into pores of the porous silicon coat. The reactive gas reacts with silicon adjacent the pores of the porous silicon coat to form a ceramic phase of the bond coat comprising a silicon-based ceramic and reduce porosity of the porous silicon coat. A temperature of the reactive gas is greater than about 1000° C.
DENSE MULTI-PHASE BOND COAT
A method includes depositing a porous silicon coat on a substrate to form a bulk phase of a bond coat and introducing a reactive gas into pores of the porous silicon coat. The reactive gas reacts with silicon adjacent the pores of the porous silicon coat to form a ceramic phase of the bond coat comprising a silicon-based ceramic and reduce porosity of the porous silicon coat. A temperature of the reactive gas is greater than about 1000° C.