Patent classifications
C04B2235/349
Ceramic honeycomb bodies and manufacture
Batch mixtures comprising alumina trihydrate for forming ceramic honeycomb bodies comprised of cordierite and methods of manufacturing honeycomb bodies from such batch mixtures are provided.
Non-oxide inorganic pore-formers for cordierite ceramic articles
Cordierite-forming batch mixtures including one or more non-oxide inorganic source materials or materials as pore-formers are provided. Non-oxide inorganic materials, such a non-oxide silicon material that includes at least one of silicon carbide, silicon, or silicon nitride, may be added to cordierite-forming batch mixtures as at least a partial replacement for conventional inorganic pore-formers. Non-oxide inorganic pore-formers may provide an increase in pore volume while having a reduced coefficient of thermal expansion impact as compared with conventional pore-formers. Cordierite-forming mixtures as disclosed herein may additionally include rare-earth catalysts and alkaline-earth materials that may enhance the pore-forming effect of non-oxide inorganic pore-formers without significant exothermic reactions or the production of emissions that may require additional processing treatments.
ALUMINUM TITANATE-CONTAINING PARTICLES, AT-CONTAINING GREEN AND CERAMIC HONEYCOMB BODIES, BATCH MIXTURES, AND METHODS OF MANUFACTURE
Aluminum titanate-containing particles made up of a conglomerate of multiple partial grains. The aluminum titanate-containing particles are formed by breaking apart ceramic bodies along cracks, which are formed predominantly through the grains, rather than between the grains. Batch mixtures forming the aluminum titanate-containing particles, as well as batch mixtures utilizing the aluminum titanate particles are disclosed. Green bodies, such as green honeycomb bodies having peak intensity ratios (PIRs) in an axial direction of less than or equal to 0.50, ceramic honeycomb bodies, methods of manufacturing green honeycomb bodies, and ceramic honeycomb bodies are provided, as are other aspects.
Honeycomb filter
A honeycomb filter includes a honeycomb structure having a porous partition wall disposed to surround a plurality of cells; and a plugging portion provided at one end of the cell, wherein the honeycomb structure has an inflow side region including a range of up to at least 30% with respect to the total length of the honeycomb structure with the inflow end face as the starting point and an outflow side region including a range of up to at least 20% with respect to the total length of the honeycomb structure with the outflow end face as the starting point, in the extending direction of the cell of the honeycomb structure, an average pore diameter of the partition wall in the inflow side region is 9 to 14 μm and an average pore diameter of the partition wall in the outflow side region is 15 to 20 μm.
Process for producing composite particles and insulation material for the production of insulating products for the building materials industry, and corresponding uses
What are described are a process for producing an insulating product for the construction materials industry or an insulating material as intermediate for production of such a product, and a corresponding insulating material/insulating product. Also described are the use of a matrix encapsulation method for production of composite particles in the production of an insulating product for the construction materials industry or of an insulating material as intermediate for production of such a product, and the corresponding use of the composite particles producible by means of a matrix encapsulation method.
Sintered zircon beads
A sintered bead with the following crystal phases, in percentages by mass based on crystal phases: 25%≤zircon, or “Z.sub.1”, ≤94%; 4%≤stabilized zirconia+stabilized hafnia, or “Z.sub.2”, ≤61%; monoclinic zirconia+monoclinic hafnia, or “Z.sub.3”≤50%; corundum≤57%; crystal phases other than Z.sub.1, Z.sub.2, Z.sub.3 and corundum<10%; the following chemical composition, in percentages by mass based on oxides: 33%≤ZrO.sub.2+HfO.sub.2, or “Z.sub.4”≤83.4%; HfO.sub.2≤2%; 10.6%≤SiO.sub.2≤34.7%; Al.sub.2O.sub.3≤50%; 0%≤Y.sub.2O.sub.3, or “Z.sub.5”; 0%≤CeO.sub.2, or “Z.sub.6”; 0.3%≤CeO.sub.2+Y.sub.2O.sub.3≤19%, provided that (1) CeO.sub.2+3.76*Y.sub.2O.sub.3≥0.128*Z, and (2) CeO.sub.2+1.3*Y.sub.2O.sub.3≤0.318*Z, with Z=Z.sub.4+Z.sub.5+Z.sub.6−(0.67*Z.sub.1*(Z.sub.4+Z.sub.5+Z.sub.6)/(0.67*Z.sub.1+Z.sub.2+Z.sub.3)); MgO≤5%; CaO≤2%; oxides other than ZrO.sub.2, HfO.sub.2, SiO.sub.2, Al.sub.2O.sub.3, MgO, CaO, CeO.sub.2 and Y.sub.2O.sub.3<5.0%.
Armour plate
Antiballistic armour plate includes a ceramic body including a hard material, provided, on its inner face, with a back energy-dissipating coating. The ceramic body is monolithic. The constituent material of the ceramic body includes grains of ceramic material having a Vickers hardness that is higher than 15 GPa, and a matrix binding the grains, the matrix including a silicon nitride phase and/or a silicon oxynitride phase, the matrix representing between 5 and 40% by weight of the constituent material of the ceramic body. The maximum equivalent diameter of the grains of ceramic material is smaller than or equal to 800 micrometres. The constituent material of the ceramic body has an open porosity that is higher than 5% and lower than 14%. The metallic silicon content in the material, expressed per mm of thickness of the body, is lower than 0.5% by weight.
Micromesh proppant and methods of making and using same
The present disclosure relates to a micromesh proppant for use in hydraulic fracturing of oil and gas wells. In one embodiment, a process for forming proppant particles includes providing a slurry comprising a ceramic raw material containing alumina, atomizing the slurry into droplets, coating seeds comprising alumina with the droplets to form green pellets, sintering the green pellets to form sintered pellets, and breaking the sintered pellets to form proppant particles comprising a sintered ceramic material and having a size of from about 150 mesh to about 500 mesh and a crush strength at 7,500 psi of from about 1% to about 20%. In one embodiment, a proppant particle includes a sintered ceramic material and having a size of from about 150 mesh to about 500 mesh and a crush strength at 7,500 psi of from about 1% to about 20%.
HIGH-TEMPERATURE NANO-COMPOSITE COATING AND PREPARATION METHOD THEREOF, AND SMALL BAG FLEXIBLE PACKAGING COATING
The present disclosure provides a high-temperature nano-composite coating and a preparation method thereof, and a small bag flexible packaging coating. The high-temperature nano-composite coating provided by the present disclosure controls the fiber length. Moreover, high-temperature reinforcing filler and high-temperature expansion filler are introduced, to make the coating have ultra-high strength at high temperature without cracks caused by shrinkage at high-temperature. In addition, nanopowder, high-temperature skeleton filler and other additives are introduced to make the coating be uniform and stable and reach a slurry state similar to toothpaste. There is no precipitation and stratification during the placement process. Small packaging can be realized to facilitate construction and operation. Besides, the coating has a good bonding to furnace lining, and will not fall off from the furnace lining, thereby prolonging the service life of the furnace lining.
Ceramic grains and method for their production
The disclosure relates to sintered ceramic grains comprising 3-55 wt. % alumina, 40-95 wt. % zirconia and 1-30 wt. % of one or more other inorganic components. The invention further relates to a method for preparing ceramic grains according to the invention, comprising: making a slurry comprising alumina, zirconia; making droplets of the slurry; introducing the droplets in a liquid gelling-reaction medium wherein the droplets are gellified; drying the gellified deformed droplets.