C04B2235/3804

CUBIC BORON NITRIDE SINTERED BODY
20240067574 · 2024-02-29 · ·

A cubic boron nitride sintered body including cubic boron nitride and a binder phase, wherein: a content ratio of the cubic boron nitride is 85 volume % or more and 95 volume % or less, a content ratio of the binder phase is 5 volume % or more and 15 volume % or less, the binder phase contains Co.sub.3W.sub.3C, W.sub.2Co.sub.21B.sub.6, and an Al compound, and I.sub.B/I.sub.A is 0.02 or more and 0.15 or less, I.sub.C/I.sub.A is 0.02 or more and 1.00 or less, and I.sub.C?I.sub.D, where I.sub.A denotes an X-ray diffraction peak intensity of a (111) plane of the cubic boron nitride, I.sub.B denotes an X-ray diffraction peak intensity of a (400) plane of the Co.sub.3W.sub.3C, I.sub.C denotes an X-ray diffraction peak intensity of a (420) plane of the W.sub.2Co.sub.21B.sub.6, and I.sub.D denotes an X-ray diffraction peak intensity of a (001) plane of WC.

SYSTEM AND METHOD FOR APPLYING HIGH TEMPERATURE CORROSION RESISTANT AMORPHOUS BASED COATINGS

An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl.sub.2 or combinations thereof at temperatures up to 750 C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metalceramic composite.

Method for manufacturing a part made of composite material with compliance control

Method for manufacturing a composite material part includes injecting a slurry containing a refractory ceramic particle powder into a fibrous texture, draining the liquid from the slurry that passed through the fibrous texture and retaining the refractory ceramic particle powder inside said texture so as to obtain a fibrous preform loaded with refractory ceramic particles, and demoulding of the fibrous preform. The method includes, after demoulding the fibrous preform, checking the compliance of the demoulded fibrous preform. If the preform is noncompliant, the method also includes, before a sintering, immersing the demoulded fibrous preform in a bath of a liquid suitable for decompacting the refractory ceramic particles present in the fibrous preform, and additionally injecting a slurry containing a refractory ceramic particle powder into the fibrous preform present in the mould cavity.

COMPLEX COMPOSITE PARTICLES AND METHODS
20190345071 · 2019-11-14 ·

A complex composite particle is made of a coal dust and binder composite that is pyrolyzed. Constituent portions of the composite react together causing the particles to increase in density and reduce in size during pyrolyzation, yielding a particle suitable for use as a proppant or in a composite structure.

Ternary ceramic thermal spraying powder and method of manufacturing thermal sprayed coating using said powder

The invention describes a method for producing ternary and binary ceramic powders and their thermal spraying capable of manufacturing thermal sprayed coatings with superior properties. Powder contain at least 30% by weight ternary ceramic, at least 20% by weight binary molybdenum borides, at least one of the binary borides of Cr, Fe, Ni, W and Co and a maximum of 10% by weight of nano and submicro-sized boron nitride. The primary crystal phase of the manufactured thermal sprayed coatings from these powders is a ternary ceramic, while the secondary phases are binary ceramics. The coatings have extremely high resistance against corrosion of molten metal, extremely thermal shock resistance and superior tribological properties at low and at high temperatures.

Carbon/carbon composites and methods of making carbon/carbon composites having increased fiber volume and ceramic compounds

A method of making a carbon-carbon composite part may comprise fabricating a fibrous preform comprising a fiber volume ratio of 25% or greater, heat treating the fibrous preform at a first temperature, infiltrating the fibrous preform with a first ceramic suspension, densifying the fibrous preform by chemical vapor infiltration (CVI) to form a densified fibrous preform, and heat treating the densified fibrous preform at a second temperature of 1600 C. or greater.

High solids hBN slurry, hBN paste, spherical hBN powder, and methods of making and using them

The present invention relates to a method for making a hexagonal boron nitride slurry and the resulting slurry. The method involves mixing from about 0.5 wt. % to about 5 wt. % surfactant with about 30 wt. % to about 50 wt. % hexagonal boron nitride powder in a medium under conditions effective to produce a hexagonal boron nitride slurry. The present invention also relates to a method for making a spherical boron nitride powder and a method for making a hexagonal boron nitride paste using a hexagonal boron nitride slurry. Another aspect of the present invention relates to a hexagonal boron nitride paste including from about 60 wt. % to about 80 wt. % solid hexagonal boron nitride. Yet another aspect of the present invention relates to a spherical boron nitride powder, a polymer blend including a polymer and the spherical hexagonal boron nitride powder, and a system including such a polymer blend.

Method for manufacturing part made of composite material

A method of fabricating a part out of composite material, includes forming a fiber texture from refractory fibers; impregnating the fiber texture for a first time with a first slip containing first refractory particles; eliminating the liquid phase from the first slip so as to leave within the texture only the first refractory particles; impregnating the fiber texture for a second time with a second slip containing second refractory particles; eliminating the liquid phase from the second slip so as to leave within the texture only the second refractory particles and obtain a fiber preform filled with the first and second refractory particles; and sintering the first and second refractory particles present in the fiber preform in order to form a refractory matrix in the preform.

High emissivity coating compositions and manufacturing processes therefore

Titanium dioxide is used as an emissivity enhancer in high emissivity coating compositions. The titanium dioxide increases the emissivity of the high emissivity coating compositions. In certain embodiments, titanium dioxide is recovered from industrial waste sources such as catalyst containing waste streams from olefin polymerization processes or re-based sources. Titanium dioxide emissivity enhancers recovered from industrial waste sources contribute favorably to the cost of manufacturing high emissivity coating compositions containing such enhancers.

NANO-CRYSTALLINE REFRACTORY METAL CARBIDES, BORIDES OR NITRIDES WITH HOMOGENEOUSLY DISPERSED INCLUSIONS

Disclosed are compositions containing nanoparticles of a metal nitride, boride, silicide, or carbide, a filler material, and a carbonaceous matrix. The precursor to this material contains nanoparticles or particles of boron, silicon, iron, a refractory metal, or a refractory metal hydride, an organic compound having carbon and hydrogen, and a filler material. Multilayered materials are also disclosed.