C04B2235/402

Refractory material and casting nozzle

A refractory material contains: 40 mass % or more of MgO; 4 to 30 mass % of a free carbon component; and one or more of B.sub.2O.sub.3, P.sub.2O.sub.5, SiO.sub.2 and TiO.sub.2, in a total amount of 0.3 to 3 mass %, with the remainder being at least one other type of additional refractory component. A void layer exists in an interface between a carbon-containing matrix microstructure residing at least on opposite sides of a maximum-size one of a plurality of MgO-containing particles in the refractory material, and the maximum-size MgO-containing particle. A sum of respective thicknesses of the void layer at two positions on the opposite sides is 0.2 to 3.0% of a ratio with respect to particle size of the maximum-size MgO-containing particle. An inorganic compound of MgO and the one or more of B.sub.2O.sub.3, P.sub.2O.sub.5, SiO.sub.2 and TiO.sub.2 exists entirety or partially in a surface of each of the MgO-containing particles.

CUBIC BORON NITRIDE SINTERED BODY AND COATED CUBIC BORON NITRIDE SINTERED BODY
20170233296 · 2017-08-17 ·

A cubic boron nitride sintered body has between 50% and 75% cubic boron nitride by volume and between 25% and 50% binder phase by volume, and inevitable impurities. The binder phase contains an Al compound and a Zr compound. The Al compound contains Al and one or more of N, O and B; and the Zr compound contains Zr and one or more of C, N, O and B. At a polished surface of the cubic boron nitride sintered body, 40% or more of the Zr compounds satisfy the ratio 0.25≦n/N≦0.8, where: N represents the number of line segments drawn radially at equal intervals from a center of gravity of a given Zr compound to a boundary with a non-Zr compound; and n represents the number among those N line segments which intersect a boundary between the given Zr compound and cubic boron nitride.

Cutting tool

A cutting tool comprises a rake face and a flank face, the cutting tool being composed of a substrate made of a cubic boron nitride sintered material and a coating provided on the substrate, the coating including a MAlN layer, the MAlN layer including crystal grains of M.sub.xAl.sub.1-xN in the cubic crystal system, n.sub.F<n.sub.R being satisfied, where n.sub.F represents a number of voids per 100 μm in length of the MAlN layer on the flank face in a cross section of the MAlN layer, and n.sub.R represents a number of voids per 100 μm in length of the MAlN layer on the rake face in a cross section of the MAlN layer, n.sub.D being 3 or less, where n.sub.D represents a number of droplets per 100 μm in length of the MAlN layer on the flank face in a cross section of the MAlN layer.

SILICON CARBIDE POROUS BODY, HONEYCOMB STRUCTURE, ELECTRICALLY HEATED CATALYST, AND METHOD OF MANUFACTURING SILICON CARBIDE POROUS BODY

A silicon carbide porous body contains β-SiC particles, Si particles, and metal silicide particles. The maximum particle diameter of the β-SIC particles is not smaller than 15 μm. The content of the Si particles is not lower than 10 mass %. The maximum particle diameter of the Si particles is not larger than 40 μm. Further, an oxide coating film having a thickness not smaller than 0.01 μm and not larger than 5 μm is provided on surfaces of the Si particles.

Solar reflective composite granules and method of making solar reflective composite granules

A method of making a plurality of composite granules can include: forming green body granules comprising an aluminosilicate; heating the green body granules to form sintered granules; cooling the sintered granules according to a cooling regime, wherein the cooling regime comprises a temperature hold between 700° C. and 900° C. for at least one hour. In a particular embodiment, the aluminosilicate for making the composite granules can have a particle size less than 150 μm. The composite granules are particularly suitable as roofing granules and can have a desired combination of high solar reflectance SR and low lightness L*, a low bulk density, good weather resistance and strength.

HARD MATERIAL, SINTERED MATERIAL, TOOL INCLUDING SINTERED MATERIAL, MANUFACTURING METHOD OF HARD MATERIAL, AND MANUFACTURING METHOD OF SINTERED MATERIAL

A hard material which, when used as a material of a sintered material, makes it possible to obtain a sintered material with excellent abrasion resistance, a sintered material, a cutting tool including the sintered material, a method for manufacturing the hard material and a method for manufacturing the sintered material are provided. The hard material contains aluminum, nitrogen, and at least one element selected from the group consisting of titanium, chromium, and silicon, and has a cubic rock salt structure.

CUBIC BORON NITRIDE SINTERED MATERIAL
20220267217 · 2022-08-25 ·

A cubic boron nitride sintered material includes: more than or equal to 50 volume % and less than 80 volume % of cubic boron nitride grains; and more than 20 volume % and less than or equal to 50 volume % of a binder phase, and when an oxygen content is measured in a direction perpendicular to an interface between cubic boron nitride grains using TEM-EDX, a first region having an oxygen content larger than an average value of an oxygen content of a cubic boron nitride grain exists, the interface exists in the first region, and a length of the first region along the direction perpendicular to the interface is more than or equal to 0.1 nm and less than or equal to 10 nm.

COMPOSITE SINTERED BODY FOR CUTTING TOOL AND CUTTING TOOL USING THE SAME
20170267588 · 2017-09-21 · ·

Disclosed are a composite sintered body for a cutting tool and a cutting tool using the same. The composite sintered body for a cutting tool has enhanced heat conductivity and electrical conductivity to be strong against abrasion by heat and impact and to be capable of minimizing an influence on an edge during an Electrical Discharge Machine (EDM) operation.

SiAlON ceramics and a method of preparation thereof

A Ca—SiAlON ceramic with enhanced mechanical properties and a method employing micron-sized and submicron precursors to form the Ca—SiAlON ceramic. The Ca—SiAlON ceramic comprises not more than 42 wt % silicon, relative to the total weight of the Ca—SiAlON ceramic. The method employs submicron particles and also allows for substituting a portion of aluminum nitride with aluminum to form the Ca—SiAlON ceramic with enhanced mechanical properties.

SINTERED MATERIAL, TOOL INCLUDING SINTERED MATERIAL, AND SINTERED MATERIAL PRODUCTION METHOD

To provide a sintered material having excellent oxidation resistance, as well as excellent abrasion resistance and chipping resistance. A sintered material containing a first compound formed of Ti, Al, Si, O, and N is provided.