C04B2235/421

SURFACE LAYER ON A CERAMIC MATRIX COMPOSITE
20200199033 · 2020-06-25 ·

The disclosure describes a method for forming a surface layer of a ceramic matrix composite (CMC) article. The technique includes depositing a slurry on a surface of an infiltrated CMC. The slurry includes a carrier material, a binder, a plasticizer, and solid particles. The solid particles include a plurality of fine ceramic particles defining a fine particle average size less than about 5 micrometers. The method further includes drying the slurry to form an article having an outer surface layer that includes the solid particles on the infiltrated CMC. The method further includes machining at least a portion of the outer surface layer of the article. The method further includes infiltrating the article with a molten infiltrant to form a composite article.

METHOD FOR FABRICATING A CERAMIC MATERIAL
20200181034 · 2020-06-11 ·

A ceramic article includes a ceramic matrix composite that has a porous reinforcement structure and a ceramic matrix within pores of the porous reinforcement structure. The ceramic matrix composite includes a surface zone comprised of an exterior surface of the ceramic matrix composite and pores that extend from the exterior surface into the ceramic matrix composite. A glaze material seals the surface zone within the pores of the surface zone and on the exterior surface of the surface zone as an exterior glaze layer on the ceramic matrix composite. The glaze material is a glass or glass-ceramic material. The ceramic matrix composite includes an interior zone under the surface zone, and the interior zone is free of any of the glaze material and has a greater porosity than the surface zone.

A METHOD OF FABRICATING A PART OUT OF CERAMIC MATRIX COMPOSITE MATERIAL

A method of fabricating a composite material part including fiber reinforcement and a ceramic matrix present in the pores of the fiber reinforcement, the method including a) forming the fiber reinforcement by three-dimensionally weaving ceramic yarns, the fiber reinforcement as formed in this way presenting an interlock weave; b) forming a first ceramic matrix phase in the pores of the fiber reinforcement; c) after performing step b), introducing into the pores of the fiber reinforcement a powder that includes a mixture of SiC particles and of carbon particles; and d) infiltrating the fiber reinforcement obtained after performing step c), with an infiltration composition in the molten state including at least silicon so as to form a second ceramic matrix phase in the pores of the fiber reinforcement, thereby obtaining the composite material part.

METHOD OF FABRICATING A CERAMIC COMPOSITE
20200157011 · 2020-05-21 ·

A method of making a ceramic composite component includes providing a fibrous preform or a plurality of fibers, providing a first plurality of particles, coating the first plurality of particles with a coating to produce a first plurality of coated particles, delivering the first plurality of coated particles to the fibrous preform or to an outer surface of the plurality of fibers, and converting the first plurality of coated particles into refractory compounds. The first plurality of particles or the coating comprises a refractory metal.

COMPOSITIONAL CONTROL OF PROTECTIVE LAYERS

A process for preparing a coating utilized for thermal and environmental barrier coating on a substrate is disclosed. The process comprises preparing a starter oxycarbide composition; and preloading a metal material in said starter oxycarbide composition.

Method for fabricating a ceramic material

A ceramic article includes a ceramic matrix composite that has a porous reinforcement structure and a ceramic matrix within pores of the porous reinforcement structure. The ceramic matrix composite includes a surface zone and a glaze material within pores of the surface zone and on an exterior side of the surface zone as an exterior glaze layer.

SiC powder, SiC sintered body, SiC slurry and manufacturing method of the same

A method of manufacturing a silicon carbide (SiC) sintered body and a SiC sintered body obtained by the method are provided. The method includes: preparing a composite powder by subjecting a SiC raw material and a sintering aid raw material to mechanical alloying; and sintering the composite powder, wherein the sintering aid is at least one selected from the group consisting of an AlC-based material, an AlBC-based material, and a BC-based material. Accordingly, a SiC sintered body that can be sintered at low temperature, can be densified, and has high strength and high electrical conductivity can be prepared.

BORON NITRIDE NANOTUBE SYNTHESIS VIA DIRECT INDUCTION

High quality, catalyst-free boron nitride nanotubes (BNNTs) that are long, flexible, have few wall molecules and few defects in the crystalline structure, can be efficiently produced by a process driven primarily by Direct Induction. Secondary Direct Induction coils, Direct Current heaters, lasers, and electric arcs can provide additional heating to tailor the processes and enhance the quality of the BNNTs while reducing impurities. Heating the initial boron feed stock to temperatures causing it to act as an electrical conductor can be achieved by including refractory metals in the initial boron feed stock, and providing additional heat via lasers or electric arcs. Direct Induction processes may be energy efficient and sustainable for indefinite period of time. Careful heat and gas flow profile management may be used to enhance production of high quality BNNT at significant production rates.

Sb-Te-Based Alloy Sintered Compact Sputtering Target
20200017955 · 2020-01-16 ·

An SbTe-based alloy sintered compact sputtering target having Sb and Te as main components and which contains 0.1 to 30 at % of carbon or boron and comprises a uniform mixed structure of SbTe-based alloy particles and fine carbon (C) or boron (B) particles is provided. An average grain size of the SbTe-based alloy particles is 3 m or less and a standard deviation thereof is less than 1.00. An average grain size of the C or B particles is 0.5 m or less and a standard deviation thereof is less than 0.20. When the average grain size of the SbTe-based alloy particles is X and the average grain size of the carbon or boron particles is Y, Y/X is within a range of 0.1 to 0.5. This provides an improved SbTe-based alloy sputtering target that inhibits generation of cracks in the sintered target and prevents generation of arcing during sputtering.

CONDUCTIVE CERAMIC COMPOSITION HAVING EXCELLENT ELECTRICAL CONDUCTIVITY

One embodiment of the present invention provides a conductive ceramic composition comprising: conductive non-oxide ceramic particles; oxide ceramic particles electrostatically bonded or co-dispersed with the non-oxide ceramic particles; and a binder resin.