C04B2235/422

Method for densifying composite matertals

A method for densifying one or more porous substrates with pyrolytic carbon by chemical vapour infiltration, includes admitting, at the inlet of the densification furnace, a reactive gaseous phase including at least one pyrolytic carbon precursor; reacting at least a fraction of the reactive gaseous phase with the porous substrate or substrates; extracting, at the outlet of the densification furnace, gaseous effluents originating from the reactive gaseous phase; reintroducing, with the reactive gaseous phase admitted at the inlet of the densification furnace, at least a fraction of the gaseous effluents extracted at the outlet of the furnace, wherein the fraction of the gaseous effluents introduced with the reactive gaseous phase includes at least one polyaromatic hydrocarbon compound.

Printing method and device, composite material
20170334132 · 2017-11-23 ·

The present invention relates to a method of printing a composite material (1), for example polymeric, carbonaceous, siliconic or metallic comprising steps of: i) providing a plurality of bundles (2) of reinforcement fibres (4), wherein the reinforcement fibres (4) have a length in the range 3-50 mm and are in the number of about 1,000-100,000 in each bundle (2); ii) aligning the bundles (2) along a predetermined path (X, X′); iii) incorporating at least part of the bundles (2) into a matrix (6, 8), for example polymeric, carbonaceous, siliconic or metallic, preserving the alignment along said path (X, X′); iv) laying and solidifying at least one layer (8) of the matrix (6, 8) of step iii) to make the composite material (1).

COMPOSITE POLYCRYSTAL
20170334787 · 2017-11-23 ·

A composite polycrystal contains polycrystalline diamond formed of diamond grains that are directly bonded mutually, and non-diamond carbon dispersed in the polycrystalline diamond, and has a concentration of contained hydrogen of less than or equal to 1000 ppm.

COMPOSITE POLYCRYSTAL
20170333998 · 2017-11-23 ·

A composite polycrystal contains polycrystalline diamond formed of diamond grains that are directly bonded mutually, and non-diamond carbon dispersed in the polycrystalline diamond, and has a concentration of contained hydrogen of greater than 1000 ppm and less than or equal to 20000 ppm.

Fiber-reinforced self-healing environmental barrier coating

An environmental barrier coating system for a turbine component, including an environmental barrier layer applied to a turbine component substrate containing silicon; the environmental barrier layer comprising an oxide matrix surrounding a fiber-reinforcement structure and a self-healing phase interspersed throughout the oxide matrix; wherein the fiber-reinforcement structure comprises at least one first fiber bundle oriented along a load bearing stress direction of said turbine component substrate; wherein the fiber-reinforcement structure comprises at least one second fiber bundle oriented orthogonal to the at least one first fiber bundle orientation; wherein the fiber-reinforcement structure comprises at least one third fiber woven between the at least one first fiber bundle and the at least one second fiber bundle.

Method of manufacture and the use of a functional proppant for determination of subterranean fracture geometries

Proppants having added functional properties are provided, as are methods that use the proppants to track and trace the characteristics of a fracture in a geologic formation. Information obtained by the methods can be used to design a fracturing job, to increase conductivity in the fracture, and to enhance oil and gas recovery from the geologic formation. The functionalized proppants can be detected by a variety of methods utilizing, for example, an airborne magnetometer survey, ground penetrating radar, a high resolution accelerometer, a geophone, nuclear magnetic resonance, ultra-sound, impedance measurements, piezoelectric activity, radioactivity, and the like. Methods of mapping a subterranean formation are also provided and use the functionalized proppants to detect characteristics of the formation.

METHOD OF MAKING POLYCRYSTALLINE DIAMOND MATERIAL
20170304995 · 2017-10-26 ·

A method of making polycrystalline diamond material includes providing a fraction of diamond particles or grains and a sintering additive, the sintering additive comprising a carbon source of nano-sized particles or grains, forming the diamond particles and sintering additive into an aggregated mass, consolidating the aggregated mass and a binder material to form a green body, and subjecting the green body to conditions of pressure and temperature at which diamond is more thermodynamically stable than graphite and for a time sufficient to consume the sintering additive, sintering it and forming polycrystalline diamond material that is thermodynamically and crystallographically stable and is substantially devoid of any nano-structures.

METHOD OF MAKING A CERAMIC MATRIX COMPOSITE THAT EXHIBITS CHEMICAL RESISTANCE

A method of making a ceramic matrix composite that exhibits chemical resistance has been developed. The method comprises depositing a compliant layer comprising boron nitride, silicon-doped boron nitride, and/or pyrolytic carbon on silicon carbide fibers, depositing a barrier layer having a high contact angle with molten silicon on the compliant layer, and depositing a wetting layer comprising silicon carbide, boron carbide, and/or pyrolytic carbon on the barrier layer. After depositing the wetting layer, a fiber preform comprising the silicon carbide fibers is infiltrated with a slurry. After slurry infiltration, the fiber preform is infiltrated with a melt comprising silicon, and then the melt is cooled, thereby forming a ceramic matrix composite.

METHOD OF MAKING A CERAMIC MATRIX COMPOSITE THAT EXHIBITS MOISTURE AND ENVIRONMENTAL RESISTANCE
20220055955 · 2022-02-24 ·

A method of making a ceramic matrix composite that exhibits moisture and environmental resistance has been developed. The method includes depositing a diffusion barrier layer comprising boron nitride on silicon carbide fibers and depositing a moisture-tolerant layer comprising silicon-doped boron nitride on the diffusion barrier layer, where a thickness of the moisture-tolerant layer is from about 3 to about 300 times a thickness of the diffusion barrier layer. Thus, a compliant multilayer including the moisture-tolerant layer and the diffusion barrier layer is formed. A wetting layer comprising silicon carbide, boron carbide, and/or pyrolytic carbon is deposited on the compliant multilayer layer. After depositing the wetting layer, a fiber preform comprising the silicon carbide fibers is infiltrated with a slurry. After slurry infiltration, the fiber preform is infiltrated with a melt comprising silicon and then the melt is cooled, thereby forming a ceramic matrix composite.

COMPOSITION AND METHOD TO FORM DISPLACEMENTS FOR USE IN METAL CASTING
20170297087 · 2017-10-19 ·

A method to form a displacement, the method including disposing a powder blend comprising a plurality of ground ceramic particles and a plurality of ground resin particles into a mold, densifying the powder blend while in the mold, heating the mold to form a first displacement, impregnating said first displacement with a polymer precursor compound to form a second displacement, and heating the second displacement to form a third displacement.