C04B2235/5296

Plate-like alumina particle and a manufacturing method for the same
11820901 · 2023-11-21 · ·

[Object] An object of the present invention is to provide a high-aspect-ratio plate-like alumina particle having low aggregability and high dispersibility and a method for producing the particle. [Solving Means] The above problem is solved by providing a plate-like alumina particle including a step of firing an aluminum compound in the presence of a shape-controlling agent and a molybdenum compound serving as a fluxing agent. The above problem is solved also by providing a method for producing a plate-like alumina particle, the method including a step in which the aluminum compound and the molybdenum compound react with each other to form aluminum molybdate and a step in which the aluminum molybdate is decomposed to obtain the plate-like alumina particle.

Batch compositions comprising spheroidal pre-reacted inorganic particles and spheroidal pore-formers and methods of manufacture of honeycomb bodies therefrom

A batch composition containing pre-reacted inorganic spheroidal particles and pore-former spheroidal particles. The pre-reacted inorganic spheroidal particles have a particle size distribution wherein 10 μm≤DI.sub.50≤50 μm, and DIb≤2.0, and the pore-former spheroidal particles have a particle size distribution wherein 0.40 DI.sub.50≤DP.sub.50≤0.90 DI.sub.50, and DPb≤1.32, wherein DI.sub.50 is a median particle diameter of the distribution of pre-reacted inorganic spheroidal particles, DP.sub.50 is a median particle diameter of the pore-former particle size distribution, DIb is a breadth factor of the pre-reacted particle size distribution of the pre-reacted inorganic spheroidal particles, and DPb is a breadth factor of the pore-former particle size distribution. Also, green honeycomb bodies manufactured from the batch compositions, and methods of manufacturing a honeycomb body using the batch compositions, are provided.

Polycrystalline diamond bodies incorporating fractionated distribution of diamond particles of different morphologies

Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 μm) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 μm). During high pressure-high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.

Batch for producing a refractory product, method for producing a refractory product, a refractory product and the use of a synthetic raw material

The invention relates to a batch composition for producing a refractory product, a method for producing a refractory product, a refractory product, and to the use of a synthetic raw material.

Functional composite particles

A complex ceramic particle and ceramic composite material may be made of a pretreated coal dust and a polymer derived ceramic that is mixed together and pyrolyzed in a nonoxidizing atmosphere. Constituent portions of the particle mixture chemically react causing particles to increase in density and reduce in size during pyrolyzation, yielding a particle suitable for a plurality of uses including composite articles and proppants.

Carbon fibers in ceramic cores for investment casting
11389861 · 2022-07-19 · ·

A method of producing a ceramic core for investment casting is provided. The method includes injecting a slurry into a disposable die. The slurry includes ceramic particles, a binder, and carbon fibers. The method also includes a first heating to eliminate the disposable die, leaving a cured ceramic core including the ceramic particles, binder, and carbon fibers.

Ceramic slurries for additive manufacturing techniques

A ceramic slurry for forming a ceramic article includes a binder, a first plurality of ceramic particles having a first morphology, a second plurality of ceramic particles having a second morphology that is different from the first morphology; and a photoinitiator. A method for using this slurry for fabricating ceramic articles is presented as well.

Ceramic honeycomb filter
11383190 · 2022-07-12 · ·

A ceramic honeycomb filter comprising a cordierite-type ceramic honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs formed in end portions of predetermined flow paths of the ceramic honeycomb structure; the cell walls having a thermal expansion coefficient Tw (×10.sup.−7/° C.) of 10 or less in the flow path direction between 40° C. and 800° C.; the plugs comprising at least ceramic particles, and 5-25 parts by mass of an amorphous oxide matrix per 100 parts by mass of the ceramic particles; the ceramic particles comprising at least 42-90% by mass of amorphous silica particles, and 10-58% by mass of cordierite particles; and the amorphous silica particles comprising 4-30% by mass of first silica particles having a median particle diameter of 10-40 μm, and 70-96% by mass of second silica particles having a median particle diameter of 70-200 μm.

Aluminum nitride plate

An aluminum nitride plate satisfies a “c1>97.5%”, a “c2>97.0%”, a “w1<2.5 degrees”, and a “w1/w2<0.995” where c1 is a c-plane degree of orientation that is defined as a ratio of a diffraction intensity of (002) plane when a surface layer of the aluminum nitride plate is subjected to an X-ray diffraction measurement, and c2 is a c-plane degree of orientation that is defined as a ratio of the diffraction intensity of (002) plane when a portion other than the surface layer of the aluminum nitride plate is subjected to the X-ray diffraction measurement, wherein w1 is a half-value width in an X-ray rocking curve profile of (102) plane of the surface layer and w2 is a half-value width in the X-ray rocking curve profile of (102) plane of the portion other than the surface layer.

Methods of three-dimensional electrophoretic deposition for ceramic and cermet applications and systems thereof

A product according to one embodiment includes a first layer having a first composition, a first microstructure, and a first density; and a second layer above the first layer, the second layer having: a second composition, a second microstructure, and/or a second density. A gradient in composition, microstructure, and/or density exists between the first layer and the second layer, and either or both of the first layer and the second layer comprise non-spherical particles aligned along a longitudinal axis thereof.