A rare earth aluminate sintered compact including rare earth aluminate phosphor crystalline phases and voids, wherein an absolute maximum length of 90% or more by number of rare earth aluminate phosphor crystalline phases is in a range from 0.4 ?m to 1.3 ?m, and an absolute maximum length of 90% or more by number of voids is in a range from 0.1 ?m to 1.2 ?m.

The invention relates to a copper-ceramic composite comprising: a ceramic substrate containing alumina; a copper or copper alloy coating on the ceramic substrate; the alumina has a mean grain shape factor R.sub.a(Al.sub.2O.sub.3), defined as the arithmetic mean of the shape factors R of the alumina grains, of at least 0.4.

The present invention relates to a copper-ceramic composite comprisinga ceramic substrate which contains aluminum oxide, the aluminum oxide having particle sizes in the range of 0.01 m to 25 m and a quantity distribution of the particle sizes with a median value d.sub.50 and an arithmetic mean value d.sub.arith, and the ratio of d.sub.50 to d.sub.arith being in the range of 0.75 to 1.10, a coating made of copper or a copper alloy provided on the ceramic substrate.

The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. The cBN substrate (sintered material) includes: a Ti compound, WC, AlN, TiB.sub.2, Al.sub.2O.sub.3, and cBN. The A layer has a composition of (Ti.sub.1-xAl.sub.x)N (0.4x0.7 in terms of atomic ratio). The B layer has a composition of (Cr.sub.1-y-zAl.sub.yM.sub.z)N (0.03y0.4 and 0z0.05 in terms of atomic ratio). A plastic deformation work ratio of the B layer is 0.35 to 0.50.

A sintered material includes cubic boron nitride grains and a binder, a grain size D50 of the cubic boron nitride grains when a cumulative value of the cubic boron nitride grains is 50% in an area-based grain size distribution being more than 0.5 m and less than or equal to 5 m, more than or equal to 70 volume % and less than or equal to 98 volume % of the cubic boron nitride grains being included in the sintered material, the binder being composed of A.sub.1-xCr.sub.xN, where 0x1, and a remainder, the remainder being composed of at least one of a first element and a compound including the first element and a second element, the first element being one or more elements selected from a group consisting of W, Co, Ni, Mo, Al, and Cr, the second element being one or more elements selected from a group consisting of nitrogen, carbon, oxygen, and boron.

A method for continuously forming a three-dimensional body from a mixture, the mixture comprising at least 15 vol % solid particles and a radiation curable material. The method allows the continuous production of three-dimensional bodies comprising to a high content ceramic particles at a forming speed of at least 25 mm/hour.

A polycrystalline diamond comprising diamond particles, wherein: the content of the diamond particles is more than 99% by volume based on the total volume of the polycrystalline diamond: the median diameter d50 of the diamond particles is 10 nm or more and 200 nm or less; and the dislocation density of the diamond particles is 0.1?10.sup.15 m.sup.?2 or more and less than 2.0?10.sup.15 m.sup.?2.

A method for continuously forming a three-dimensional body from a mixture, the mixture comprising at least 15 vol % solid particles and a radiation curable material. The method allows the continuous production of three-dimensional bodies comprising to a high content ceramic particles at a forming speed of at least 25 mm/hour.

A refractory article can include a body including a content of alumina of at least 60 wt %, a content of silica of not greater than 20 wt %, a content of zirconia of not greater than 20 wt % for a total weight of the body. In a particular embodiment, the body includes a third phase including composite grains including mullite and zirconia. The third phase including the composite grains can be present within a range including at least 1 wt % and not greater than 35 wt % for a total weight of the body.

Provided herein are rapid, high quality film sintering processes that include high-throughput continuous sintering of lithium-lanthanum zirconium oxide (lithium-stuffed garnet). The instant disclosure sets forth equipment and processes for making high quality, rapidly-processed ceramic electrolyte films. These processes include high-throughput continuous sintering of lithium-lanthanum zirconium oxide for use as electrolyte films. In certain processes, the film is not in contact with any surface as it sinters (i.e., during the sintering phase).