Patent classifications
C04B2235/786
TRANSPARENT ALN SINTERED BODY AND METHOD FOR PRODUCING THE SAME
In a first step of a method for producing a transparent AlN sintered body, first, a formed body is prepared by forming a mixture obtained by mixing a sintering aid with an AlN raw-material powder containing a plate-like AlN powder whose plate surface is a c-plane and which has an aspect ratio of 3 or more. At this time, the mixture is formed such that the plate surface of the plate-like AlN powder is disposed along a surface of the formed body. In a second step, an oriented AlN sintered body is obtained by subjecting the formed body to hot-press sintering in a non-oxidizing atmosphere while applying a pressure to the surface of the formed body. In a third step, a transparent AlN sintered body is obtained by sintering the oriented AlN sintered body at normal pressure in a non-oxidizing atmosphere to remove a component derived from the sintering aid.
COMPOSITE SINTERED MATERIAL
A composite sintered material includes: a plurality of diamond grains having an average grain size of less than or equal to 10 m; a plurality of cubic boron nitride grains having an average grain size of less than or equal to 2 m; and a remainder of a binder phase, wherein at least parts of adjacent diamond grains are bound to one another, the binder phase includes cobalt, in the composite sintered material, a content of the diamond grains is more than or equal to 30 volume % and less than or equal to 94 volume %, a content of the cubic boron nitride grains is more than or equal to 3 volume % and less than or equal to 40 volume %, and a content of the cobalt is more than or equal to 3 volume % and less than or equal to 30 volume %.
Garnet materials for Li secondary batteries and methods of making and using garnet materials
Set forth herein are garnet material compositions, e.g., lithium-stuffed garnets and lithium-stuffed garnets doped with alumina, which are suitable for use as electrolytes and catholytes in solid state battery applications. Also set forth herein are lithium-stuffed garnet thin films having fine grains therein. Disclosed herein are novel and inventive methods of making and using lithium-stuffed garnets as catholytes, electrolytes and/or anolytes for all solid state lithium rechargeable batteries. Also disclosed herein are novel electrochemical devices which incorporate these garnet catholytes, electrolytes and/or anolytes. Also set forth herein are methods for preparing novel structures, including dense thin (<50 um) free standing membranes of an ionically conducting material for use as a catholyte, electrolyte, and, or, anolyte, in an electrochemical device, a battery component (positive or negative electrode materials), or a complete solid state electrochemical energy storage device. Also, the methods set forth herein disclose novel sintering techniques, e.g., for heating and/or field assisted (FAST) sintering, for solid state energy storage devices and the components thereof.
Garnet materials for Li secondary batteries and methods of making and using garnet materials
Set forth herein are garnet material compositions, e.g., lithium-stuffed garnets and lithium-stuffed garnets doped with alumina, which are suitable for use as electrolytes and catholytes in solid state battery applications. Set forth herein are lithium-stuffed garnet thin films having fine grains therein. Disclosed herein are novel and inventive methods of making and using lithium-stuffed garnets as catholytes, electrolytes and/or anolytes for all solid state lithium rechargeable batteries. Disclosed herein are novel electrochemical devices which incorporate these garnet catholytes, electrolytes and/or anolytes. Set forth herein are methods for preparing novel structures, including dense thin free standing membranes of an ionically conducting material for use as a catholyte, electrolyte, and, or, anolyte, in an electrochemical device, a battery component (positive or negative electrode materials), or a complete solid state electrochemical energy storage device. The methods set forth herein disclose novel sintering techniques for solid state energy storage devices and the components thereof.
Sialon sintered body, method for producing the same, composite substrate, and electronic device
A SiAlON sintered body according to the present invention is represented by Si.sub.6-zAl.sub.zO.sub.zN.sub.8-z (0<z4.2) and has an open porosity of 0.1% or less and a relative density of 99.9% or more. A ratio of a total of intensities of maximum peaks of components other than SiAlON to an intensity of a maximum peak of the SiAlON in an X-ray diffraction diagram is 0.005 or less.
POLYCRYSTALLINE DIAMOND
A PCD body comprises a skeletal mass of inter-bonded diamond grains defining interstices between them. At least some of the interstices contain a filler material comprising a metal catalyst material for diamond, the filler material containing Ti, W and an additional element M selected from the group consisting of V, Y, Nb, Hf, Mo, Ta, Zr Cr, Zr and the rare earth elements. The content of Ti within the filler material is at least 0.1 weight % and at most 20 weight %. The content of M within the filler material is at least 0.1 weight % and at most 20 weight %, and the content of W within the filler material is at least 5 weight % and at most 50 weight % of the filler material.
OPTICAL WAVELENGTH CONVERSION MEMBER AND LIGHT-EMITTING DEVICE
An optical wavelength conversion member and a light-emitting device including the optical wavelength conversion member. The optical wavelength conversion member (9) is formed of a ceramic sintered body having a fluorescent phase containing fluorescent crystal grains as a main component and a translucent phase containing translucent crystal grains as a main component. Crystal grains of the fluorescent phase have a composition represented by formula A.sub.3B.sub.5O.sub.12:Ce, where the element A is selected from Sc, Y, and lanthanoids (except for Ce), and the element B is selected from Al and Ga. In the optical wavelength conversion member (9), 0.3<a<34 and 300 m<y<1,050 m are satisfied, wherein a represents the area ratio of the translucent phase to the fluorescent phase in a cross section of the optical wavelength conversion member (9), and y represents the interfacial length of the fluorescent phase.
Composite sintered body, electrostatic chuck member, electrostatic chuck device, and method for manufacturing composite sintered body
A composite sintered body including: a metal oxide as a main phase; silicon carbide as a sub-phase; and silicate of a metal element that is included in the metal oxide, in which the average aggregation diameter of the silicate in the field of view of 600 ?m.sup.2 at a magnification of 1000 times is 5 ?m or lower.
METHOD FOR PRODUCING RARE EARTH ALUMINATE SINTERED BODY
A method for producing a rare earth aluminate sintered body includes: preparing a molded body by mixing a fluorescent material having a composition of a rare earth aluminate and a raw material mixture comprising an oxide containing at least one rare earth element Ln selected from the group consisting of Y, La, Lu, Gd, and Tb, an oxide containing Ce, an oxide containing Al, and optionally an oxide containing at least one element M selected from the group consisting of Ga and Sc; and calcining the molded body to obtain a sintered body.
COMPOSITE BODY MADE FROM A REACTION-BONDED MIXED CERAMIC INFILTRATED WITH MOLTEN SILICON
A shaped composite body of a reaction-bonded, silicon-infiltrated mixed ceramic, the microstructure of which is determined by primary grains of crystalline B.sub.4C grains (1) of mean grain size d50>100 ?m and <500 ?m and a fraction of >10%, by weight, and <50%, by weight, and by primary grains of a finer silicon carbide with d50<70 ?m and a fraction of >10%, by weight, and <50%, by weight, and the primary grains are siliconized (3) bonded by secondarily formed silicon carbide with a fraction of >5%, by weight and <25%, by weight, in a silicon carbide matrix having a free metallic silicon (2) content of >1%, by weight, and <20%, by weight.