Patent classifications
C04B2235/9615
CERAMIC HONEYCOMB BODIES AND MANUFACTURE
Batch mixtures for forming ceramic honeycomb bodies and methods of manufacturing honeycomb bodies from such batch mixtures are provided. The batch mixtures comprise.
Method of making a translucent colored zirconia dental restoration
A method of making a translucent colored zirconia dental restoration comprises obtaining a zirconia green body, forming a dental restoration precursor from the zirconia green body, applying a color liquid to the precursor, and sintering the restoration precursor with regular sintering in air without post HIP processing. The zirconia green body comprises between 7 wt % to 20 wt % of stabilizer based on a total weight percent of the zirconia green body, and at least some particles with a diameter of 100 nanometers to 1000 nanometers. The zirconia green body is subsequently finally sinterable with regular sintering in air without post HIP processing to produce a translucent zirconia sintered body having a total light transmittance of at least 36% and less than 50% to light with a wavelength of 400 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm.
Method of making a translucent colored zirconia dental restoration
A method of making a translucent colored zirconia dental restoration comprises obtaining a zirconia green body, forming a dental restoration precursor from the zirconia green body, applying a color liquid to the precursor, and sintering the restoration precursor with regular sintering in air without post HIP processing. The zirconia green body comprises between 7 wt % to 20 wt % of stabilizer based on a total weight percent, and an L* value between 10 and 20 for a sample thickness of 1 to 1.3 mm. The zirconia green body is subsequently finally sinterable with regular sintering in air without post HIP processing to produce a translucent zirconia sintered body having a total light transmittance of at least 36% and less than 50% to light with a wavelength of 400 nm, and less than 55% to light with a wavelength of 600 nm, at a thickness of 0.6 mm.
MULTILAYER CERAMIC CAPACITOR
A multilayer ceramic capacitor that includes a ceramic body including a stack of a plurality of dielectric layers and a plurality of first and second internal electrodes; and first and second external electrodes provided at each of both end faces of the ceramic body. Each of the plurality of dielectric layers contain Ba, Ti, P and Si. The plurality of dielectric layers include an outer dielectric layer located on an outermost side in the stacking direction; an inner dielectric layer located between the first and second internal electrodes; and a side margin portion in a region where the first and second internal electrodes do not exist. In at least one of the outer dielectric layer, the inner dielectric layer and the side margin portion, the P and the Si segregate in at least one of grain-boundary triple points of three ceramic particles.
Manufacturing line, process, and sintered article
- Michael Edward Badding ,
- William Joseph Bouton ,
- Jacqueline Leslie Brown ,
- Timothy Joseph Curry ,
- Roman E Hurny ,
- Lanrik Wayne Kester ,
- Thomas Dale Ketcham ,
- John Albert Olenick ,
- Kathleen Ritter Olenick ,
- Jeremy Paananen ,
- Thomas Silverblatt ,
- Dell Joseph St Julien ,
- Viswanathan Venkateswaran ,
- Nathan Michael Zink
A manufacturing line includes a tape of green material that is directed through a furnace so that the furnace burns off organic binder material and then partially sinters the tape without the use of a setter board. Sintered articles resulting from the manufacturing line may be thin with relatively large surface areas; and, while substantially unpolished, have few sintering-induced surface defects. Tension may be applied to the partially sintered tape as it passes through a second furnace on the manufacturing line to shape resulting sintered articles.
Additive manufacturing process for producing ceramic articles using a sol containing nano-sized particles
The present invention relates to a process for producing a ceramic article, the process comprising the steps of providing a printing sol, the printing sol comprising solvent, nano-sized particles, radiation curable monomer(s) and photoinitiator, the printing sol having a viscosity of less than 500 mPa*s at 23 C., processing the printing sol as construction material in an additive manufacturing process to obtain a 3-dim article being in a gel state, the 3-dim article having a Volume A, transferring the 3-dim article being in a gel state to a 3-dim article being in an aerogel state, heat treating the 3-dim article to obtain a sintered 3-dim ceramic article, the ceramic article having a Volume F, Volume A of the 3-dim article in a gel state being more than 500% of Volume F of the ceramic article in its sintered state. The invention also relates to a ceramic article obtainable according to such a process. The ceramic article can have the shape of a dental or orthodontic article.
BATCH FOR PRODUCING A REFRACTORY PRODUCT, METHOD FOR PRODUCING A REFRACTORY PRODUCT, A REFRACTORY PRODUCT AND THE USE OF A SYNTHETIC RAW MATERIAL
The invention relates to a batch composition for producing a refractory product, a method for producing a refractory product, a refractory product, and to the use of a synthetic raw material.
HYBRID MULTIFUNCTIONAL COMPOSITE MATERIAL
Hybrid composite materials including carbon nanotube sheets and flexible ceramic materials, and methods of making the same are provided herein. In one embodiment, a method of forming a hybrid composite material is provided, the method including: placing a layer of a first flexible ceramic composite on a lay-up tooling surface; applying a sheet of a pre-preg carbon fiber reinforced polymer on the flexible ceramic composite; curing the flexible ceramic composite and the pre-preg carbon fiber reinforced polymer sheet together to form a hybrid composite material; and removing the hybrid composite material from the lay-up tooling surface, wherein the first flexible ceramic composite comprises an exterior surface of the hybrid composite material.
METHOD FOR MANUFACTURING LARGE CERAMIC CO-FIRED ARTICLES
A method of forming one or more high temperature co-fired ceramic articles, comprising the steps of:
a) forming a plurality of green compacts, by a process comprising dry pressing a powder comprising ceramic and organic binder to form a green compact;
b) disposing a conductor or conductor precursor to at least one surface of at least one of the plurality of green compacts to form at least one patterned green compact;
c) assembling the at least one patterned green compact with one or more of the plurality of green compacts or patterned green compacts or both to form a laminated assembly;
d) isostatically pressing the laminated assembly to form a pressed laminated assembly;
e) firing the pressed laminated assembly at a temperature sufficient to sinter the ceramic layers together.
Method for producing dielectric ceramic, and dielectric ceramic
A method for producing a dielectric ceramic includes: shaping mixed powdery particles including a cordierite material (2MgO.2Al.sub.2O.sub.3.5SiO.sub.2) and a low-temperature-sintering material including Al, Si and Sr, the Si being partially vitrified; and firing the resultant shaped body. The method includes the step of wet-pulverizing the low-temperature-sintering material together with at least the cordierite material to prepare mixed powder particles having a median diameter D50 less than 1 m; and, in a process until a time of the preparation of the mixed powder particles, the low-temperature-sintering material undergoes no step of wet-pulverizing only the low-temperature-sintering material, and drying the resultant pulverized material.