C04B2235/9615

SINTERED CERAMICS

A man-made aggregate or a masonry unit may be made by adding impound residues and mixing the impound residues with other residues, ceramic materials and/or additives to form an admixture. The impound residues may also be mixed with synthetic or organic polymers. The impound residues may not conform to the requirements of ASTM C618-15. The admixture may be subjected to a thermal process that allows for a ceramic conversion of the ceramic components of the mix used.

High translucent colored dental zirconia blank
10426583 · 2019-10-01 ·

A dental block for producing a dental prosthesis comprises a green body including zirconia and having a chemical composition including containing between 6.0 wt % or 7.5 wt % to 20 wt % of yttria (Y.sub.2O.sub.3). The green body has multiple different layers having a different chemical composition between adjacent layers. The green body has a pre-sintered translucency that is substantially the same across the multiple different layers, and subsequently has a post-sintered translucency and a post-sintered color intensity/chroma with an inverse relationship with the post-sintered translucency increasing in one direction across the multiple different layers and the post-sintered color intensity/chromes decreasing in the same direction across the multiple different layers. The green body can have a color component and a diameter of at least 90 mm and thickness of 10-25 mm.

CERAMIC SLURRIES FOR ADDITIVE MANUFACTURING TECHNIQUES
20190284096 · 2019-09-19 ·

A ceramic slurry for forming a ceramic article includes a binder, a first plurality of ceramic particles having a first morphology, a second plurality of ceramic particles having a second morphology that is different from the first morphology; and a photoinitiator. A method for using this slurry for fabricating ceramic articles is presented as well.

Process for producing a non-dense sintered ceramic molded body having at least two layers

A process for producing a non-dense sintered ceramic molded body having at least two layers, wherein a first powdery ceramic material forming a layer is contacted with at least a second powdery material forming at least a second layer; said first powdery material has a presintering temperature T.sub.1 that is higher than the presintering temperature T.sub.s of said at least second powdery ceramic material; the course of a curve of shrinkage S.sub.1 of said at least first powdery ceramic material differs from the course of a curve of shrinkage S.sub.2 of said at least second powdery material, wherein curve of shrinkage S.sub.1 is shifted towards higher temperatures as compared to curve of shrinkage S.sub.2; and the layers are subjected to a common temperature treatment at a presintering temperature T.sub.s that is lower than the presintering temperature T.sub.1 and at least equal to T.sub.3 to cause sintering that remains in a stage of sintering that has not proceeded to the theoretical density; wherein the curve of shrinkage S.sub.1 is modified by admixing at least one component having a curve of shrinkage S.sub.3 which material is compatible with said powdery ceramic material into said first powdery ceramic material, i. e. has a grain size smaller than the first powdery ceramic material, to equalize the curves of shrinkage S.sub.1 and S.sub.2 in the region of the presintering temperature T.sub.s.

SUBSTRATE AND METHOD FOR PRODUCING THE SUBSTRATE
20240157683 · 2024-05-16 ·

In an embodiment a method for producing a substrate includes forming a green sheet stack including first green sheets and second green sheets, wherein each of the first green sheets and the second green sheets contains a ceramic material as a main component, and wherein the second green sheets further contain a sintering aid in addition to the ceramic material.

System and method for four-dimensional printing of ceramic origami structures
10377076 · 2019-08-13 · ·

A system and method of constructing a 4D-printed ceramic object includes extruding inks including particles and polymeric ceramic precursors through a nozzle to deposit the inks on a heating plate, whereby a 3D-printed elastomeric object is formed on the heating plate, folding the 3D-printed elastomeric object into a complex structure to form a 4D-printed pre-strained elastomeric object, and converting the 4D-printed elastomeric object into the 4D-printed ceramic object.

LIGHT-TRANSMISSIVE ZIRCONIA SINTERED BODY AND PREPARATION METHOD THEREFOR AND USE THEREOF

Provided is a light-transmissive zirconia sintered body, obtained by preparing a green body from a powder for the light-transmissive zirconia sintered body by means of isostatic pressing, and sintering the green body at a high temperature and normal pressure after degreasing and biscuit firing. The light-transmissive zirconia sintered body is prepared by dispersing zirconia powder in water, adding an appropriate amount of a dispersant and a binder, mixing the mixture to form a slurry, and spray-granulating same, wherein the molar percentage of yttrium oxide in the zirconia powder is 3-5%. The light-transmissive zirconia sintered body can be used for preparing a fixed dental prosthesis.

Method of producing a component of a composite of diamond and a binder

A method of producing a component of a composite of diamond and a binder, wherein a Hot Isostatic gas Pressure process (HIP) is used, includes the step of enclosing a de-bound green body having compacted diamond particles in an infiltrant. The method includes the further steps of enclosing the de-bound green body and the infiltrant in a Zr-capsule that has Zirconium as a main constituent and sealing the Zr-capsule, and applying a predetermined pressure-temperature cycle on the unit formed by the de-bound green body, infiltrant and capsule in which the infiltrant infiltrates the de-bound green body and the de-bound green body is further densified in the sense that the volume thereof is decreased.

Composition for refractory material

A composition for a refractory material comprising a base mixture having a composition in oxide (mol %) as follows: SiO2 between 69% and 73%; Al2O3 between 22% and 28%; TiO2 between 0.4% and 1%; Fe2O3 between 0.2% and 1%; CaO between 0.1% and 1%; MgO between 0.1% and 1%; K.sub.2O between 0.5% and 2%; Na.sub.2O between 0.1% and 0.5%; and comprising a filler mixture comprising at least one from between a schamotte and a smelting agent.

Creating a translucent effect within one half of a green body zirconia blank
10327875 · 2019-06-25 ·

A dental block for producing a dental prosthesis comprises a green body including zirconia and having a chemical composition including increasing amounts of a chroma component, such as manganese, through a thickness of the green body. The green body is substantially white with a substantially consistent optical characteristic of chroma across the thickness, and is subsequently millable and sinterable to form the dental prosthesis with an optical characteristic of decreasing gray color through a thickness of the dental prosthesis.