C04B2235/9615

Compositions and methods for converting hazardous waste glass into non-hazardous products

The present invention provides compositions and methods for converting hazardous waste glass into safe and usable material. In particular, the present invention provides compositions and methods for producing ceramic products from toxic-metal-containing waste glass, thereby safely encapsulating the metals and other hazardous components within the ceramic products.

Multilayer ceramic capacitor

A multilayer ceramic capacitor that includes a ceramic body including a stack of a plurality of dielectric layers and a plurality of first and second internal electrodes; and first and second external electrodes provided at each of both end faces of the ceramic body. Each of the plurality of dielectric layers contain Ba, Ti, P and Si. The plurality of dielectric layers include an outer dielectric layer located on an outermost side in the stacking direction; an inner dielectric layer located between the first and second internal electrodes; and a side margin portion in a region where the first and second internal electrodes do not exist. In at least one of the outer dielectric layer, the inner dielectric layer and the side margin portion, the P and the Si segregate in at least one of grain-boundary triple points of three ceramic particles.

METHOD FOR MANUFACTURING PILLAR-SHAPED HONEYCOMB FIRED BODY

A method for manufacturing a pillar-shaped honeycomb fired body including: measuring a firing shrinkage at an end surface of a first pillar-shaped honeycomb firing body at every predetermined angle for one round based on a portion that has been located at the center of a die when a green body passes through the die, obtaining a second pillar-shaped honeycomb formed body having a corrected end surface contour by modifying an annular mask used for extrusion molding based on a result of the measuring, and then obtaining a second pillar-shaped honeycomb fired body by performing drying and firing.

THREE-DIMENSIONAL SHAPED ARTICLE PRODUCTION METHOD
20170217097 · 2017-08-03 ·

A three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers to form a stacked body includes a constituent layer formation step of forming a constituent layer which corresponds to a constituent region of the three-dimensional shaped article, a support layer formation step of forming a support layer which is in contact with the constituent layer and supports the constituent layer, and a sintering step of sintering the constituent layer, wherein the support layer is configured such that as compared with the volume decrement accompanying the sintering step of a space surrounded by the constituent layer from at least two directions, the volume decrement accompanying the sintering step of the support layer which supports the constituent layer in the space is larger.

PORCELAIN COMPOSITION WITH NANOSIZED CERAMIC OXIDES

The present invention is related to the development of a new formulation of electrical grade porcelain having improved mechanical and dielectric characteristics, and whose primary application is in electrical components, such as electric insulators.

This invention has as its main object to provide a new alternative to increase the final properties of an electrical grade porcelain, which is related to the incorporation of suitable concentrations of nanosized ceramic oxides, as part of the initial composition of porcelain paste.

This new nanotechnology alternative favors an increase in the final properties of electrical grade porcelain, such as flexural strength or cold rupture modulus, as well as dielectric strength, which is due to the incorporation of ceramic oxides such as alumina (α-Al.sub.2O.sub.3) and zirconia (ZrO.sub.2), in micrometer scale (i.e., less than 100 nanometers), favorably modify the microstructure of the base porcelain.

Mechanical strength, specifically the flexural strength at three points, of the porcelain compositions of the present invention is up to 38% greater than a silica based conventional porcelain composition. Furthermore, the insulating ability of the composition of this invention is up to 30% above the value of the reference siliceous porcelain.

Another important aspect of this invention is based on the concept that the ceramic nano-oxides of (α-Al.sub.2O.sub.3) and zirconia (ZrO.sub.2) strengthen the microstructure of siliceous porcelain, since the amount of crystalline phase increases and therefore the amorphous phase is reduced. Furthermore, the ceramic nano-oxides favor the increase in the concentration of the crystalline mullite phase (3Al.sub.2O.sub.3.2Si0.sub.2) in the microstructure, which is known to benefit the mechanical performance of triaxial porcelains.

Method of Manufacturing Ceramic Tape

A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.

Dental Mill Blank, Process for Production and Use Thereof
20220226084 · 2022-07-21 ·

The invention relates to a coloured zirconia ceramic dental mill blank having fluorescing properties, processes of production such a mill blank and uses thereof, in particular for producing zirconia ceramic dental restorations.

The dental mill blank having a shape allowing the dental mill blank to be attached or fixed to a machining device, the dental mill blank comprising a porous zirconia material, the porous zirconia material comprising the oxides Zr oxide calculated as ZrO.sub.2: from about 80 to about 97 wt.-%, Al oxide calculated as Al.sub.2O.sub.3: from about 0 to about 0.15 wt.-%, Y oxide calculated as Y.sub.2O.sub.3: from about 1 to about 10 wt.-%, Bi oxide calculated as Bi.sub.2O.sub.3: from about 0.01 to about 0.20 wt.-%, Tb oxide calculated as Tb.sub.2O.sub.3: from about 0.01 to about 0.8 wt.-%, and optionally one or two of the following oxides: Er oxide calculated as Er.sub.2O.sub.3: from about 0.01 to about 3.0 wt.-%, Mn oxide calculated as MnO.sub.2: from about 0.0001 to about 0.08 wt.-%, wt.-% with respect to the weight of the porous zirconia material.

Method for producing silicon carbide sintered body
11208357 · 2021-12-28 · ·

A method for producing a silicon carbide sintered body, comprising adding water to a raw material mixture containing silicon carbide powder, at least one binder, and optionally at least one carbon source other than the silicon carbide and the at least one binder, and subjecting the raw material mixture to kneading, molding, and drying in this order, to obtain a dried body; heating the dried body to remove organic substances from the dried body to obtain a degreased body; and firing the degreased body in an inert atmosphere to obtain a silicon carbide sintered body. The method comprises controlling an expansion/shrinkage rate of the sintered body by adjusting at least one of (1) an amount of the at least one carbon source in the raw material mixture, (2) an amount of the at least one binder in the raw material mixture, and (3) a degreasing rate.

GALLIUM NITRIDE-BASED SINTERED BODY AND METHOD FOR MANUFACTURING SAME

The object of the present invention is to provide a large-sized gallium nitride-based sintered body having a small oxygen amount and high strength, a large-sized gallium nitride-based sintered body having a small oxygen amount and containing a dopant, to obtain a highly crystalline gallium nitride thin film which has become a n-type or p-type semiconductor by a dopant, and methods for producing them.

A gallium nitride-based sintered body, which has an oxygen content of at most 1 atm % and an average particle size (D50) of at least 1 μm and at most 150 μm.

REFRACTIVE INDEX MATCHING BASE RESIN FOR EXTREMELY FINE THREE-DIMENSIONAL CERAMIC STRUCTURES
20220193992 · 2022-06-23 ·

An optically clear resin for additive manufacturing includes an optically clear ceramic precursor having a pre-defined refractive index. Each molecule of the ceramic precursor has at least two photopolymerizable functional groups, at least one of the photopolymerizable functional groups being functionalized with a refractive index-tuning group thereby causing the ceramic precursor to have the pre-defined refractive index.