Patent classifications
C04B2235/9615
Method of manufacturing ceramic tape
- Michael Edward Badding ,
- William Joseph Bouton ,
- Jacqueline Leslie Brown ,
- Timothy Joseph Curry ,
- Roman E Hurny ,
- Lanrik Wayne Kester ,
- Thomas Dale Ketcham ,
- John Albert Olenick ,
- Kathleen Ritter Olenick ,
- Jeremy Paananen ,
- Thomas Silverblatt ,
- Dell Joseph St Julien ,
- Viswanathan Venkateswaran ,
- Nathan Michael Zink
A method of manufacturing ceramic tape includes a step of directing a tape of partially-sintered ceramic into a furnace. The tape is partially-sintered such that grains of the ceramic are fused to one another yet the tape still includes at least 10% porosity by volume, where the porosity refers to volume of the tape unoccupied by the ceramic. The method further includes steps of conveying the tape through the furnace and further sintering the tape as the tape is conveyed through the furnace. The porosity of the tape decreases during the further sintering step.
Substrate and Method for Producing the Substrate
In an embodiment a method for producing a substrate includes forming a green sheet stack including first green sheets and second green sheets, wherein each of the first green sheets and the second green sheets contains a ceramic material as a main component, and wherein the second green sheets further contain a sintering aid in addition to the ceramic material.
MULTILAYER CERAMIC CAPACITOR
A multilayer ceramic capacitor that includes a ceramic body including a stack of a plurality of dielectric layers and a plurality of first and second internal electrodes; and first and second external electrodes provided at each of both end faces of the ceramic body. Each of the plurality of dielectric layers contain Ba, Ti, P and Si. The plurality of dielectric layers include an outer dielectric layer located on an outermost side in the stacking direction; an inner dielectric layer located between the first and second internal electrodes; and a side margin portion in a region where the first and second internal electrodes do not exist. In at least one of the outer dielectric layer, the inner dielectric layer and the side margin portion, the P and the Si segregate in at least one of grain-boundary triple points of three ceramic particles.
MULTILAYER ZIRCONIA CERAMIC BLOCK WITH UNIFORM TRANSITION AND METHOD FOR PREPARING THE SAME
The present disclosure belongs to the field of biological materials, and particularly relates to a multilayer zirconia ceramic with uniform transition and a method for preparing the same. The specific technical solution of the present disclosure is as follows: a zirconia ceramic with a formula comprising, in percentage by mass, 0-3% of lanthana, 1.5-16% of yttria, 0-2.5% of silicon carbide nano-whiskers, and 0-1.5% of a coloring agent, the balance being zirconia. Correspondingly provided are a multi-layer zirconia ceramic with uniform transition prepared using the formula and a method for preparing the same. By using the method of the present disclosure, multilayer zirconia ceramics with good and uniformly transitioning core properties can be quickly and conveniently prepared, meeting the requirements of patients with dental disorders on the use and esthetics of dentures.
Multi-Layer Zirconia Dental Blank that has a Gradual Change in Strength, Translucency and Chroma from One Direction to The Other After Sintering
A zirconia sintered body comprises zirconia and multiple different areas, including at least one upper area and at least one lower area having a different chemical composition and a different strength. The sintered body has a translucency and a strength with an inverse relationship. The translucency increases in one direction across the multiple different areas and the strength decreasing in the same direction across the multiple different areas. At least part of the sintered body has a total light transmittance of at least 35% and less than 53% to light with a wavelength at least at a point between 400 nm and 600 nm, and at least 51% and less than 57% to light with a wavelength at least at a point between 600 nm and 800 nm, at a thickness of 0.6 mm. At least a part of the sintered body has a strength of at least 925 Mpa.
HIGH-STRENGTH ZIRCONIA-ALUMINA COMPOSITE CERAMIC SUBSTRATE APPLIED TO SEMICONDUCTOR DEVICE AND MANUFACTURING METHOD THEREOF
A high-strength zirconia-alumina composite ceramic substrate suitable for semiconductor devices has been invented. It is manufactured by a procedure starting with mixing powder formula of alumina, zirconia, and a self-made synthetic additive for ball milling in an organic solvent at room temperature. The resulting mixture is homogenously dispersed and is then subjected to the steps of slurry preparation, degassing, green embryo forming, punching, calculation, and sintering to yield the final composite ceramic substrate with an excellent mechanical property of three-point bending strength>600 MPa and superior thermoelectric properties of thermal conductivity>26 W/mK, insulation resistance>10.sup.14 Ω.Math.cm and surface leakage current (150° C.)<200 nA.
Colored Zirconia Green Body Restoration
A dental block for producing a dental prosthesis comprises a green body including zirconia and having a chemical composition including increasing amounts of yttria through a thickness of the green body. The green body is substantially opaque with a substantially consistent optical characteristic of non-translucency with respect to visible light across the thickness, and is subsequently millable and sinterable to form the dental prosthesis with an optical characteristic of increasing translucency through a thickness of the dental prosthesis.
Manufacturing system, process, article, and furnace
A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.
COMPOSITE SINTERED BODY, HONEYCOMB STRUCTURE, ELECTRICALLY HEATING CATALYST, AND METHOD OF MANUFACTURING COMPOSITE SINTERED BODY
A composite sintered body contains a silicon phase and a cordierite phase. In the composite sintered body, I1/(I1+I2) is not smaller than 0.70 and not larger than 0.80, where I1 and I2 represent peak intensities of a (111) plane of silicon and a (110) plane of cordierite, respectively, which are obtained by the X-ray diffraction method. Further, in the composite sintered body, a median diameter of silicon particles, based on a volume standard, is not smaller than 9 μm.
MANUFACTURING SYSTEM, PROCESS, ARTICLE, AND FURNACE
A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.