Patent classifications
C04B2235/9676
Refractory lining structure
A refractory lining structure for a metallurgical vessel is characterized by at least one elongated expansion joint formed in and extending through the surface of the working lining in a substantially vertical direction. The elongated expansion joint accommodates thermal expansion of the working lining in a metallurgical vessel such as, for example, a tundish during preheating for a continuous casting operation. The elongated expansion joint decreases crack formation, delamination, and spalling of the working lining from underlying back-up linings and/or safety linings in metallurgical vessels during preheating and use, while still facilitating metal skull removal after the completion of metallurgical operations.
CRUCIBLES AND COMPOSITIONS AND PROCESSES FOR MAKING SAME
A crucible having a heat treated body. The heat treated body comprises a composition including an oxide material, from 5 wt % to 50 wt % a nitride material, and optionally a sintering aid. A weight ratio of the nitride material to the oxide material ranges from 0.02:1 to 2.0:1. The heat treated body has an oxide material lattice structure with nitride material at least partially encapsulated therein.
KR desulfurization stirring paddle casting material and preparation method therefor
Provided are a Kanbara Reactor (KR) desulfurization stirring paddle casting material and a preparation method therefor. The casting material consists of a base material and an additive; the base material consists of the following raw materials in weight percentages: M70 sintered mullite 60-80%, flint clay 5-20%, fine powder 5-20%, and pure calcium aluminate cement 1-5%. The percentages of each component of the additive based on the weight of the base material are as follows: water reducing agent 0.05-0.2%, and heat-resistant stainless steel fiber 1-5%. The main raw materials are M70 sintered mullite and a small amount of flint clay so as to ensure good thermal shock resistance; the medium temperature and high temperature strength are controlled at 100-180 MPa so as to ensure good erosion resistance; the content of Al.sub.2O.sub.3 in the casting material is 60-70% so as to ensure good corrosion resistance; the ratio of high temperature strength to medium temperature strength is controlled at 1-1.2, which further improves the thermal shock resistance and peeling resistance of the casting material, thereby extending the service life of the stirring paddle. The casting material is lower in cost and has a good practical furnace usage effect; in addition, a paddle blade has less chance of cracking and peeling, while a bottom portion of the stirring paddle is less eroded, thus the frequency of paddle blade repair is low, and service life is significantly improved.
Ceramic Filter And Manufacturing Method Therefor
In order to enable stable provision of an upward release tube-type ceramic filter used in a molten metal bath and having a side wall with a height of 300 mm or greater, this method for manufacturing a ceramic filter, which is an upward release tube-type integrally molded article for removing unwanted substances from molten metal, has: a step for kneading a mixture of an aggregate comprising ceramic particles, a prescribed binding agent, and water to prepare a base material; a step for integrally forming an upward release tube-type ceramic filter precursor from the prepared base material; step for drying the precursor; a step for providing a retainer for the dried precursor for supporting a side wall of the precursor; a step for subsequently sintering the precursor; and a step for removing the retainer after sintering.
Graphite-containing refractory and method of producing graphite-containing refractory
A graphite-containing refractory has higher bending strength and fracture energy than known refractories. The graphite-containing refractory has a graphite content of 1% to 80% by mass. 1000 to 300000 carbon fibers with a fiber diameter of 1 to 45 μm/fiber are bundled. The carbon fiber bundle has a length of 100 mm or more and is placed within the graphite-containing refractory to form the same.
GRAPHITE-CONTAINING REFRACTORY AND METHOD OF PRODUCING GRAPHITE-CONTAINING REFRACTORY
A method of producing a graphite-containing refractory within which carbon fiber bundles are placed, the graphite constituting 1% to 80% by mass, the method including a bundling step of bundling carbon fibers to form the carbon fiber bundles; a mixing step of mixing a refractory raw material with graphite to prepare a graphite-containing refractory raw material; a pressing step of pressing the graphite-containing refractory raw material in which the carbon fiber bundles are placed to prepare a formed product; and a drying step of drying the pressed product, wherein the bundling step includes bundling 1000 to 300000 of the carbon fibers with a fiber diameter of 1 to 45 μm/fiber to form carbon fiber bundles 100 mm or more in length.
TITANIUM-CONTAINING CALCIUM HEXAALUMINATE MATERIAL AND PREPARATION METHOD THEREOF
A titanium-containing calcium hexaaluminate material and preparation method thereof is disclosed. The technical solution is: using 60˜80 wt % alumina micro powder, 5˜20 wt % calcium-containing micro powder, 10˜20 wt % titania micro powder and 1˜10 wt % manganese oxide micro powder as raw materials, blending the raw materials evenly in a planetary ball mill to obtain a blend, machine pressing the blend at 100˜200 MPa to obtain a green body, drying the green body at 110˜200° C. for 12˜36 h, and incubating the dried green body at 1500˜1800° C. for 1˜8 h to obtain the titanium-containing calcium hexaaluminate material. The present disclosure has low cost and simple process, and the prepared titanium-containing calcium hexaaluminate material has the characteristics of good chemical stability, high thermal shock resistance and strong melt resistance to titanium-aluminum alloy.
Ceramic foam filter for non-ferrous metals
A ceramic foam filter for use in filtering non-ferrous metals and manufacturing method for same are disclosed. The ceramic foam filter includes calcined alumina as a core material and silica as a binder. Alternatively, the ceramic foam filter includes calcined alumina as a core material and boric oxide as a binder.
Ceramic foam filter and manufacturing method thereof
A ceramic foam filter and a manufacturing method thereof. The ceramic foam filter comprises the following materials provided in respective weight percentages: 20-50% of a silicon carbide, 20-55% of a zirconium oxide, and 10-36% of a silicon oxide, wherein all figures are based on the total weight of the ceramic foam filter. The method for manufacturing the ceramic foam filter comprises the following steps: (a) providing a slurry comprising a silicon carbide, a zirconium oxide or zirconium oxide precursor, a silicon oxide or silicon oxide precursor, a binder, an optional additive, and a fluid carrier medium; (b) applying the slurry to perform surface ornamentation of a perforated organic foam; (c) drying the perforated organic foam surface ornamented with the slurry to obtain a green body; and (d) sintering the green body in oxygen-containing air to obtain the ceramic foam filter.
SPIRAL-ORIFICE CERAMIC FILTER FOR METAL CASTING
A spiral-orifice ceramic filter for metal casting, including spiral channels and two drain openings, where the spiral channels are distributed in a ceramic substrate in a staggered manner. By adoption of the spiral channel structure, molten metal may rotate to generate a centrifugal force while flowing forwards so as to promote separation of inclusions. The spiral-orifice ceramic filter for metal casting includes the following components: 90-95 wt % of MgO, 4-8 wt % of SiO.sub.2 and 2-4 wt % of ZrO.sub.2. Therefore, the spiral-orifice ceramic filter for metal casting has high strength under normal temperature and optional thermal impact resistance under high temperature, and may tolerate the impact of molten metal at 1700° C. or higher without break. The ceramic substrate and the spiral channel are superficially coated with one layer of functional oxide prepared from CaO.2Al.sub.2O.sub.3, CaO.6Al.sub.2O.sub.3, Al.sub.2O.sub.3, TiO.sub.2, or Re.sub.2O.sub.3.