A process for preparing C.sub.2 to C.sub.3 olefins includes introducing a feed stream having a volumetric ratio of hydrogen to carbon monoxide from greater than 0.5:1 to less than 5:1 into a reactor, and contacting the feed stream with a bifunctional catalyst. The bifunctional catalyst includes a Cr/Zn oxide methanol synthesis component having a Cr to Zn molar ratio from greater than 1.0:1 to less than 2.15:1, and a SAPO-34 silicoaluminophosphate microporous crystalline material. The reactor operates at a temperature ranging from 350 C. to 450 C., and a pressure ranging from 10 bar (1.0 MPa) to 60 bar (6.0 MPa). The process has a cumulative productivity of C.sub.2 to C.sub.3 olefins greater than 15 kg C.sub.2 to C.sub.3 olefins/kg catalyst.

The present invention discloses catalyst and method for producing light olefins directly from synthesis gas by a one-step process, and particularly relates to method and catalyst for directly converting synthesis gas into light olefins by a one-step process. The provided catalysts are composite materials formed of multicomponent metal oxide composites and inorganic solid acids with hierarchical pore structures. The inorganic solid acids have a hierarchical pore structure having micropores, mesopores and macropores. The metal composites can be mixed with or dispersed on surfaces or in pore channels of the inorganic solid acid and can catalyze the synthesis gas conversion to a C.sub.2-C.sub.4 light hydrocarbon product containing two to four carbon atoms. The single pass conversion of CO is 10%-60%. The selectivity of light hydrocarbon in all hydrocarbon products can be up to 60%-95%, wherein the selectivity of light olefins (C.sub.2.sup.C.sub.4.sup.) is 50%-85%.

The present invention discloses catalyst and method for producing light olefins directly from synthesis gas by a one-step process, and particularly relates to method and catalyst for directly converting synthesis gas into light olefins by a one-step process. The provided catalysts are composite materials formed of multicomponent metal oxide composites and inorganic solid acids with hierarchical pore structures. The inorganic solid acids have a hierarchical pore structure having micropores, mesopores and macropores. The metal composites can be mixed with or dispersed on surfaces or in pore channels of the inorganic solid acid and can catalyze the synthesis gas conversion to a C.sub.2-C.sub.4 light hydrocarbon product containing two to four carbon atoms. The single pass conversion of CO is 10%-60%. The selectivity of light hydrocarbon in all hydrocarbon products can be up to 60%-95%, wherein the selectivity of light olefins (C.sub.2.sup.C.sub.4.sup.) is 50%-85%.

The present invention relates to a core-shell composite catalyst, wherein the core is a spinel-structure XY.sub.aO.sub.b catalyst, wherein X and Y, being different from each other, are metal elements selected from main group II, transition elements and main group III of the Periodic Table of Elements; a is a number between 1-15, preferably between 1-5; b is the number of oxygen atoms required to satisfy the valence of the elements; the shell is a molecular sieve catalyst, preferably selected from one or more of ZSM-5, ZSM-11, ZSM-35 and MOR, more preferably selected from ZSM-5 and ZSM-11. When the core-shell composite catalyst is used for preparing p-xylene directly from syngas in one step, the process is simple and easy to operate; the selectivity toward p-xylene in xylene products is high; the conversion of syngas is high; and the service life of the catalyst is long. In addition, the present invention also relates to the preparation method of core-shell composite catalyst, and use thereof as the catalyst in the one-step preparation of p-xylene from syngas.

A hybrid catalyst including a metal oxide catalyst component comprising chromium, zinc, and at least one additional metal selected from the group consisting of aluminum and gallium, and a microporous catalyst component that is a molecular sieve having 8-MR pore openings. The metal oxide catalyst component includes anatomic ratio of chromium:zinc (Cr:Zn) from 0.35 to 1.00, and the at least one additional metal is present in an amount from 25.0 at % to 40.0 at %. A process for preparing C2 and C3 olefins comprising: a) introducing a feed stream comprising hydrogen gas and a carbon-containing gas selected from the group consisting of carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor; and b) converting the feed stream into a product stream comprising C2 and C3 olefins in the reaction zone in the presence of said hybrid catalyst.

A process and system for preparing C.sub.2 to C.sub.5 hydrocarbons includes introducing a feed stream containing hydrogen gas and a carbon-containing gas selected from carbon monoxide, carbon dioxide, and mixtures thereof into a first reaction zone, contacting the feed stream and a hybrid catalyst in the first reaction zone, introducing a reaction zone product stream into a water removal zone that is downstream from the first reaction zone, and introducing a product stream from the water removal zone into a second reaction zone, resulting in a final stream comprising C.sub.2 to C.sub.5 hydrocarbons. The hybrid catalyst includes a methanol synthesis component and a microporous solid acid component; the microporous solid acid component is a molecular sieve having 8-MR access. The water removal zone removes at least a portion of water from the reaction zone product stream.

A process and system for preparing C.sub.2 to C.sub.5 hydrocarbons includes introducing a feed stream containing hydrogen gas and a carbon-containing gas selected from carbon monoxide, carbon dioxide, and mixtures thereof into a first reaction zone, contacting the feed stream and a hybrid catalyst in the first reaction zone, introducing a reaction zone product stream into a water removal zone that is downstream from the first reaction zone, and introducing a product stream from the water removal zone into a second reaction zone, resulting in a final stream comprising C.sub.2 to C.sub.5 hydrocarbons. The hybrid catalyst includes a methanol synthesis component and a microporous solid acid component; the microporous solid acid component is a molecular sieve having 8-MR access. The water removal zone removes at least a portion of water from the reaction zone product stream.

The invention provides a process for preparing olefins from a mixed gaseous feed stream, wherein said mixed gaseous feed stream comprises three or more components selected from the group consisting of carbon dioxide, carbon monoxide, hydrogen, methanol and dimethyl ether, said process comprising contacting the mixed gaseous feed stream with a catalyst of formula (I): M(II).sub.Al1.sub.1-PO4 (I), wherein M(II) is a divalent metal ion; and x=0.002 to 0.5

The invention provides a process for preparing olefins from a mixed gaseous feed stream, wherein said mixed gaseous feed stream comprises three or more components selected from the group consisting of carbon dioxide, carbon monoxide, hydrogen, methanol and dimethyl ether, said process comprising contacting the mixed gaseous feed stream with a catalyst of formula (I): M(II).sub.Al1.sub.1-PO4 (I), wherein M(II) is a divalent metal ion; and x=0.002 to 0.5

A process and system for preparing C.sub.2 to C.sub.5 hydrocarbons includes introducing a feed stream containing hydrogen gas and a carbon-containing gas selected from carbon monoxide, carbon dioxide, and mixtures thereof into a first reaction zone, contacting the feed stream and a hybrid catalyst in the first reaction zone, introducing a reaction zone product stream into a water removal zone that is downstream from the first reaction zone, and introducing a product stream from the water removal zone into a second reaction zone, resulting in a final stream comprising C.sub.2 to C.sub.5 hydrocarbons. The hybrid catalyst includes a methanol synthesis component and a microporous solid acid component; the microporous solid acid component is a molecular sieve having 8-MR access. The water removal zone removes at least a portion of water from the reaction zone product stream.