Rare earth element containing catalysts for dehydrogenating paraffins and the methods of making the catalysts are disclosed. A rare earth modified alumina support in eta-alumina form, theta-alumina form, or combinations thereof is impregnated with chromium-containing solution. The chromium-impregnated support is then subjected to calcination processes. The produced catalyst contains the rare earth element, chromium, and alumina. The crush strength of the produced catalyst is greater than 0.4 daN/mm.

System and method for producing 1-butene are disclosed. The method includes dehydrogenating butane to form a mixture comprising butene isomers. 1-butene is separated from the mixture using a system that includes a membrane. The system also includes an isomerizing unit for isomerizing cis-2-butene and trans-2-butene to form additional 1-butene.

System and method for producing 1-butene are disclosed. The method includes dehydrogenating butane to form a mixture comprising butene isomers. 1-butene is separated from the mixture using a system that includes a membrane. The system also includes an isomerizing unit for isomerizing cis-2-butene and trans-2-butene to form additional 1-butene.

A catalyst support comprising at least 95% silicon carbide, having surface areas of ≤10 m.sup.2/g and pore volumes of ≤1 cc/g. A method of producing a catalyst support, the method including mixing SiC particles of 0.1-20 microns, SiO.sub.2 and carbonaceous materials to form an extrusion, under inert atmospheres, heating the extrusion at temperatures of greater than 1400° C., and removing residual carbon from the heated support under temperatures below 1000° C. A catalyst on a carrier, comprising a carrier support having at least about 95% SiC, with a silver solution impregnated thereon comprising silver oxide, ethylenediamine, oxalic acid, monoethanolamine and cesium hydroxide. A process for oxidation reactions (e.g., for the production of ethylene oxide, or oxidation reactions using propane or methane), or for endothermic reactions (e.g., dehydrogenation of paraffins, of ethyl benzene, or cracking and hydrocracking hydrocarbons).

A catalyst support comprising at least 95% silicon carbide, having surface areas of ≤10 m.sup.2/g and pore volumes of ≤1 cc/g. A method of producing a catalyst support, the method including mixing SiC particles of 0.1-20 microns, SiO.sub.2 and carbonaceous materials to form an extrusion, under inert atmospheres, heating the extrusion at temperatures of greater than 1400° C., and removing residual carbon from the heated support under temperatures below 1000° C. A catalyst on a carrier, comprising a carrier support having at least about 95% SiC, with a silver solution impregnated thereon comprising silver oxide, ethylenediamine, oxalic acid, monoethanolamine and cesium hydroxide. A process for oxidation reactions (e.g., for the production of ethylene oxide, or oxidation reactions using propane or methane), or for endothermic reactions (e.g., dehydrogenation of paraffins, of ethyl benzene, or cracking and hydrocracking hydrocarbons).

A catalyst for converting hydrocarbon, a method of making the same, and a method of using the same are provided. Such a catalyst includes a zeotype microporous material, a binder material, and a metal phosphide, which can be in a range of from 0.01% to 10% by weight of a total weight of the catalyst. For example, such a catalyst can be used to convert light alkene or alkane into aromatic hydrocarbon such as benzene, toluene, xylenes, and a combination thereof. The alkene may be ethylene, propylene, butylene, or a combination thereof. The alkene may be supplied directly or from a stream converted from light alkane such as methane, ethane, propane, butane, or a combination thereof.

A catalyst for converting hydrocarbon, a method of making the same, and a method of using the same are provided. Such a catalyst includes a zeotype microporous material, a binder material, and a metal phosphide, which can be in a range of from 0.01% to 10% by weight of a total weight of the catalyst. For example, such a catalyst can be used to convert light alkene or alkane into aromatic hydrocarbon such as benzene, toluene, xylenes, and a combination thereof. The alkene may be ethylene, propylene, butylene, or a combination thereof. The alkene may be supplied directly or from a stream converted from light alkane such as methane, ethane, propane, butane, or a combination thereof.

A process for recovering hydrogen from dehydrogenation reactor effluent is disclosed. A feed stream comprising hydrocarbons and hydrogen to a dehydrogenation reactor maintained at dehydrogenation conditions to provide a dehydrogenation reactor effluent. The dehydrogenation reactor effluent is passed to a cold box separation unit to provide a liquid hydrocarbon product stream and a recycle hydrogen stream. A return portion of the recycle hydrogen stream is passed to the reactor effluent compressor. The subject matter disclosed improved process and apparatus which enables the paraffin dehydrogenation reactor to run at reduced H.sub.2/HC ratio without requiring an investment in a resized compressor or resized turboexpanders or separators in the cold box.

A process for recovering hydrogen from dehydrogenation reactor effluent is disclosed. A feed stream comprising hydrocarbons and hydrogen to a dehydrogenation reactor maintained at dehydrogenation conditions to provide a dehydrogenation reactor effluent. The dehydrogenation reactor effluent is passed to a cold box separation unit to provide a liquid hydrocarbon product stream and a recycle hydrogen stream. A return portion of the recycle hydrogen stream is passed to the reactor effluent compressor. The subject matter disclosed improved process and apparatus which enables the paraffin dehydrogenation reactor to run at reduced H.sub.2/HC ratio without requiring an investment in a resized compressor or resized turboexpanders or separators in the cold box.

Systems and methods for processing a C.sub.3 and C.sub.4 hydrocarbon mixture have been disclosed. The C.sub.3 and C.sub.4 hydrocarbon mixture is first processed in an isomerization unit to isomerize n-butane to form isobutane. The resulting effluent stream from the isomerization unit comprising primarily isobutane and C.sub.3 hydrocarbons, collectively, is flowed into a separation unit configured to separate the effluent stream to form a C.sub.3 stream comprising C.sub.1 to C.sub.3 hydrocarbons and a C.sub.4 stream comprising primarily isobutane. The isobutane in the C.sub.4 stream is further dehydrogenated to form isobutene, which is further flowed into an MTBE synthesis unit as a feedstock for producing MTBE.