Methods for producing supported catalysts containing a transition metal and a bound zeolite base are disclosed. These methods employ a step of impregnating the bound zeolite base with the transition metal, fluorine, and high loadings of chlorine. The resultant high chlorine content supported catalysts have improved catalyst activity in aromatization reactions.

Methods for producing supported catalysts containing a transition metal and a bound zeolite base are disclosed. These methods employ a step of impregnating the bound zeolite base with the transition metal, fluorine, and high loadings of chlorine. The resultant high chlorine content supported catalysts have improved catalyst activity in aromatization reactions.

Methods for producing supported catalysts containing a transition metal and a bound zeolite base are disclosed. These methods employ a step of impregnating the bound zeolite base with the transition metal, fluorine, and high loadings of chlorine. The resultant high chlorine content supported catalysts have improved catalyst activity in aromatization reactions.

According to the subject matter of the present disclosure, a method of producing an aromatization catalyst may comprise producing a plurality of uncalcined ZSM-5 nanoparticles via a dry-gel method, directly mixing the plurality of uncalcined ZSM-5 nanoparticles with large pore alumina and a binder to form a ZSM-5/alumina mixture, and calcining the ZSM-5/alumina mixture to form the aromatization catalyst. The plurality of uncalcined ZSM-5 nanoparticles may have an average diameter of less than 80 nm.

According to the subject matter of the present disclosure, a method of producing an aromatization catalyst may comprise producing a plurality of uncalcined ZSM-5 nanoparticles via a dry-gel method, directly mixing the plurality of uncalcined ZSM-5 nanoparticles with large pore alumina and a binder to form a ZSM-5/alumina mixture, and calcining the ZSM-5/alumina mixture to form the aromatization catalyst. The plurality of uncalcined ZSM-5 nanoparticles may have an average diameter of less than 80 nm.

A method for converting an alcohol to a jet-diesel hydrocarbon fraction, comprising contacting the alcohol with a pillared two-dimensional zeolite catalyst at a temperature of at least 200° C. and up to 500° C. to convert the alcohol to hydrocarbons comprising: (a) a first mixed olefin fraction containing a mixture of C.sub.2-C.sub.5 olefins; (b) a first paraffin fraction containing C.sub.3-C.sub.5 paraffins; and (c) a gasoline fraction containing C.sub.6.sup.+ hydrocarbons; and the conversion of the alcohol is energy neutral or exothermic. The first mixed olefin fraction may be subjected to an oligomerization process to result in a second paraffin fraction containing C.sub.3-C.sub.6 paraffins along with a C.sub.7.sup.+ partially unsaturated fraction, and the first and second paraffin fractions combined into a total C.sub.3-C.sub.6 paraffin fraction, which can in turn be subjected to a dehydrogenation or aromatization process with hydrogen gas as byproduct, and the hydrogen gas recycled for use in producing the jet-diesel fraction.

A method for converting an alcohol to a jet-diesel hydrocarbon fraction, comprising contacting the alcohol with a pillared two-dimensional zeolite catalyst at a temperature of at least 200° C. and up to 500° C. to convert the alcohol to hydrocarbons comprising: (a) a first mixed olefin fraction containing a mixture of C.sub.2-C.sub.5 olefins; (b) a first paraffin fraction containing C.sub.3-C.sub.5 paraffins; and (c) a gasoline fraction containing C.sub.6.sup.+ hydrocarbons; and the conversion of the alcohol is energy neutral or exothermic. The first mixed olefin fraction may be subjected to an oligomerization process to result in a second paraffin fraction containing C.sub.3-C.sub.6 paraffins along with a C.sub.7.sup.+ partially unsaturated fraction, and the first and second paraffin fractions combined into a total C.sub.3-C.sub.6 paraffin fraction, which can in turn be subjected to a dehydrogenation or aromatization process with hydrogen gas as byproduct, and the hydrogen gas recycled for use in producing the jet-diesel fraction.

Provided is a method for producing p-xylene, comprising: a provision step of providing a C4 fraction comprising at least isobutene as a product formed by fluidized catalytic cracking of a heavy oil fraction; a dimerization step of bringing a first raw material comprising the isobutene into contact with a dimerization catalyst to produce a C8 component comprising a dimer of isobutene; and a cyclization step of bringing a second raw material comprising the C8 component with a dehydrogenation catalyst to produce p-xylene through a cyclization/dehydrogenation reaction of the C8 component.

A method for producing p-xylene, comprising: a dimerization step of bringing a first raw material comprising isobutene into contact with a dimerization catalyst comprising at least one selected from the group consisting of Group 9 metal elements and Group 10 metal elements to generate C8 components comprising 2,5-dimethylhexene; and a cyclization step of bringing a second raw material comprising the C8 components into contact with a dehydrogenation catalyst to generate p-xylene by the cyclodehydrogenation reaction of the C8 components.

A method for producing p-xylene, comprising: a dimerization step of bringing a first raw material comprising isobutene into contact with a dimerization catalyst comprising at least one selected from the group consisting of Group 9 metal elements and Group 10 metal elements to generate C8 components comprising 2,5-dimethylhexene; and a cyclization step of bringing a second raw material comprising the C8 components into contact with a dehydrogenation catalyst to generate p-xylene by the cyclodehydrogenation reaction of the C8 components.