Patent classifications
C07C43/043
Production of Acetic Acid through Cryogenic Separation of Syngas
A system and method for producing acetic acid, including dry reforming methane with carbon dioxide to give syngas, cryogenically separating carbon monoxide from the syngas giving a first stream including primarily carbon monoxide and a second stream including carbon monoxide and hydrogen. The method includes synthesizing methanol from the second stream via hydrogenation of carbon monoxide in the second stream, synthesizing dimethyl ether from the methanol, and generating acetic acid from the dimethyl ether and first-stream carbon monoxide.
A PROCESS FOR PRODUCING HYDROGEN-LEAN SYNGAS FOR ACETIC ACID SYNTHESIS AND DIMETHYL ETHER SYNTHESIS
A process for producing acetic acid includes: (a) reacting, via a catalytic partial oxidation (CPO) reaction, a CPO reactant mixture in a CPO reactor to produce a hydrogen-lean syngas; wherein the hydrocarbons include equal to or greater than about 3 mol % C2+ alkanes; wherein the hydrogen-lean syngas includes hydrogen, carbon monoxide, carbon dioxide, and unreacted hydrocarbons; and wherein the hydrogen-lean syngas is characterized by a hydrogen to carbon monoxide (H2/CO) molar ratio of from about 0.7 to about 1.3. Also included is (b) feeding at least a portion of the hydrogen-lean syngas and dimethyl ether (DME) to a DME carbonylation unit to produce methyl acetate and a hydrogen-enriched syngas characterized by a H2/CO molar ratio of from about 1.8 to about 2.2; and (c) feeding at least a portion of the methyl acetate and water to a methyl acetate hydrolysis reaction zone to produce acetic acid and a methanol stream.
A PROCESS FOR PRODUCING HYDROGEN-LEAN SYNGAS FOR ACETIC ACID SYNTHESIS AND DIMETHYL ETHER SYNTHESIS
A process for producing acetic acid includes: (a) reacting, via a catalytic partial oxidation (CPO) reaction, a CPO reactant mixture in a CPO reactor to produce a hydrogen-lean syngas; wherein the hydrocarbons include equal to or greater than about 3 mol % C2+ alkanes; wherein the hydrogen-lean syngas includes hydrogen, carbon monoxide, carbon dioxide, and unreacted hydrocarbons; and wherein the hydrogen-lean syngas is characterized by a hydrogen to carbon monoxide (H2/CO) molar ratio of from about 0.7 to about 1.3. Also included is (b) feeding at least a portion of the hydrogen-lean syngas and dimethyl ether (DME) to a DME carbonylation unit to produce methyl acetate and a hydrogen-enriched syngas characterized by a H2/CO molar ratio of from about 1.8 to about 2.2; and (c) feeding at least a portion of the methyl acetate and water to a methyl acetate hydrolysis reaction zone to produce acetic acid and a methanol stream.
PROCESS FOR PRODUCING HYDROGEN-LEAN SYNGAS FOR SYNTHESIS PROCESSES
A process for producing hydrogen-lean syngas includes the steps of reacting, via a catalytic partial oxidation (CPO) reaction, a CPO reactant mixture in a CPO reactor to produce the hydrogen-lean syngas, wherein the CPO reactant mixture includes hydrocarbons and oxygen. The hydrocarbons include greater than or equal to about 3 mol % C2+ alkanes, wherein the CPO reactor include a CPO catalyst, and wherein the hydrogen-lean syngas include hydrogen, carbon monoxide, carbon dioxide, water, and unreacted hydrocarbons The hydrogen-lean syngas is characterized by a molar ratio of hydrogen to carbon monoxide (H2/CO) in a range of from about 0.8 to about 1.6. A system for carrying out the process is also provided.
PROCESS FOR PRODUCING HYDROGEN-LEAN SYNGAS FOR SYNTHESIS PROCESSES
A process for producing hydrogen-lean syngas includes the steps of reacting, via a catalytic partial oxidation (CPO) reaction, a CPO reactant mixture in a CPO reactor to produce the hydrogen-lean syngas, wherein the CPO reactant mixture includes hydrocarbons and oxygen. The hydrocarbons include greater than or equal to about 3 mol % C2+ alkanes, wherein the CPO reactor include a CPO catalyst, and wherein the hydrogen-lean syngas include hydrogen, carbon monoxide, carbon dioxide, water, and unreacted hydrocarbons The hydrogen-lean syngas is characterized by a molar ratio of hydrogen to carbon monoxide (H2/CO) in a range of from about 0.8 to about 1.6. A system for carrying out the process is also provided.
Method for directly producing methyl acetate and/or acetic acid from syngas
A method for directly producing methyl acetate and/or acetic acid from syngas, carried out in at least two reaction zones, including: feeding a raw material containing syngas into a first reaction zone to contact and react with a metal catalyst; allowing an obtained effluent to enter a second reaction zone directly or after the addition of carbon monoxide so as to contact and react with a solid acid catalyst; separating the obtained effluent to obtain product of acetate and/or acetic acid, and optionally returning a residual part to enter the first reaction zone and/or the second reaction zone to recycle the reaction. By the method above, the product selectivity of the product of methyl acetate or acetic acid is greater than 93%, and the quantity of methyl acetate and acetic acid may be adjusted according to processing.
Method for directly producing methyl acetate and/or acetic acid from syngas
A method for directly producing methyl acetate and/or acetic acid from syngas, carried out in at least two reaction zones, including: feeding a raw material containing syngas into a first reaction zone to contact and react with a metal catalyst; allowing an obtained effluent to enter a second reaction zone directly or after the addition of carbon monoxide so as to contact and react with a solid acid catalyst; separating the obtained effluent to obtain product of acetate and/or acetic acid, and optionally returning a residual part to enter the first reaction zone and/or the second reaction zone to recycle the reaction. By the method above, the product selectivity of the product of methyl acetate or acetic acid is greater than 93%, and the quantity of methyl acetate and acetic acid may be adjusted according to processing.
PROCESS
A process for dehydrating methanol to dimethyl ether product in the presence of a catalyst and a promoter, wherein the catalyst is at least one aluminosilicate zeolite, and the promoter is selected from one or more compounds of Formula I: (I) wherein each of X and any or all of the Y's may independently be selected from hydrogen, halide, a substituted or unsubstituted hydrocarbyl substituent, or a compound of the formula —CHO, —CO.sub.2R, —COR, or —OR, where R is hydrogen or a substituted or unsubstituted hydrocarbyl substituent, and wherein the molar ratio of promoter to methanol is maintained at less than 1.
##STR00001##
PROCESS
A process for dehydrating methanol to dimethyl ether product in the presence of a catalyst and a promoter, wherein the catalyst is at least one aluminosilicate zeolite, and the promoter is selected from one or more compounds of Formula I: (I) wherein each of X and any or all of the Y's may independently be selected from hydrogen, halide, a substituted or unsubstituted hydrocarbyl substituent, or a compound of the formula —CHO, —CO.sub.2R, —COR, or —OR, where R is hydrogen or a substituted or unsubstituted hydrocarbyl substituent, and wherein the molar ratio of promoter to methanol is maintained at less than 1.
##STR00001##
COMPOSITIONS AND RELATED METHODS OF ALKYLTINTRIHALIDES
The present disclosure includes a method of obtaining an alkyltintrihalide, obtaining a solvent, and contacting the alkyltintrihalide and the solvent, thereby forming an alkyltintrihalide adduct. Also described is a composition including: an alkyltintrihalide adduct of the formula: RSnX.sub.3.Math.(solv).sub.n, wherein: R is a substituted C.sub.1-C.sub.5 alkyl, an unsubstituted C.sub.1-C.sub.5 alkyl, a substituted C.sub.1-C.sub.5 alkenyl, or an unsubstituted C.sub.1-C.sub.5 alkenyl; X is Cl, Br, or I; solv is a solvent; and n is at least 1.