The present invention relates to methods for producing metal-supported thin layer skeletal catalyst structures, to methods for producing catalyst support structures without separately applying an intermediate washcoat layer, and to novel catalyst compositions produced by these methods. Catalyst precursors may be interdiffused with the underlying metal support then activated to create catalytically active skeletal alloy surfaces. The resulting metal-anchored skeletal layers provide increased conversion per geometric area compared to conversions from other types of supported alloy catalysts of similar bulk compositions, and provide resistance to activity loss when used under severe on-stream conditions. Particular compositions of the metal-supported skeletal catalyst alloy structures can be used for conventional steam methane reforming to produce syngas from natural gas and steam, for hydrodeoxygenation of pyrolysis bio-oils, and for other metal-catalyzed reactions inter alia.

The present invention relates to a dehydrogenation process starting from reagents selected from single butenes, or mixtures thereof, or mixtures of butenes with butanes, to give 1-3 butadiene using catalytic composition of microspheroidal alumina and an active component containing a mixture comprising Gallium and/or Gallium oxides, Tin and/or Tin oxides, a quantity ranging from 1 ppm to 500 ppm with respect to the total weight of the catalytic composition of platinum and/or platinum oxides, and oxides of alkaline and/or alkaline earth metals.

The invention relates to a reactor system for oxidative coupling of methane (OCM), comprising: reactor system for oxidative coupling of methane (OCM), comprising: (a) an inlet configured to receive a reactant mixture; (b) a reaction chamber having an upstream end and a downstream end such that the reaction chamber extends from the upstream end to the downstream end, and the reaction chamber comprises a catalyst bed having a catalyst composition having at least two catalyst components: (i) a low selectivity catalyst component; and (ii) a high selectivity catalyst component; and (c) an outlet configured to recover a C.sub.2+ hydrocarbon product mixture from the reactor system; wherein the reactor system is configured such that the reactant mixture substantially contacts the high selectivity catalyst component prior to contacting the low selectivity catalyst component. The invention further describes a process for the production of C.sub.2+ hydrocarbon product mixture using the present reactor system.

The present invention relates to a catalyst system comprising: i. a first layer of a hydrocarbon conversion catalyst, the hydrocarbon conversion catalyst comprising: a first composition comprising a platinum group metal on a solid support; and a second composition comprising a transition metal on an inorganic support; ii. a second layer comprising a cracking catalyst; and to a process for conversion of a hydrocarbon feed utilizing this catalyst system.

Disclosed are a complex oxide catalyst for dehydrogenation, a method of preparing the same, and use thereof, wherein the catalyst includes a first transition metal selected from the group consisting of gallium, vanadium, chromium, manganese, molybdenum, and zinc, a hydrogen-activating metal including at least one selected from the group consisting of Groups 8, 9, 10, and 11 elements in a periodic table, and alumina, the amount of the first transition metal being 0.1 wt % to 20 wt %, the amount of the hydrogen-activating metal being 0.01 wt % to 2 wt %, based on the amount of the alumina, the first transition metal being loaded on the alumina, and the hydrogen-activating metal being surrounded by the alumina.

A process can produce alcohols having at least two carbon atoms by catalytic conversion of synthesis gas into a mixture containing alkanes, alkenes, and alcohols. Alkenes are converted into corresponding alcohols in a subsequent step by hydration of the alkanes. Before the hydration and after the catalytic conversion, gas and liquid phases may be separated. Specific catalysts can be employed that have a markedly higher selectivity for alkenes than for alkanes. These catalysts comprise grains of non-graphitic carbon having cobalt nanoparticles dispersed therein. The cobalt nanoparticles have an average diameter d.sub.p from 1 to 20 nm, and an average distance D between nanoparticles is from 2 to 150 nm. The combined total mass fraction of metal ? in the grains ranges from 30% to 70% by weight of the total mass of the grains of non-graphitic carbon, wherein 4.5 dp/?>D?0.25 dp/?.

Provided is a molded catalyst serving as a methanation catalyst that supports ruthenium as an activated metal, and has high activity at low temperatures, sufficient strength for industrial use, and heat resistance under high temperature and high water vapor pressure conditions. Provided is a carbon dioxide methanation catalyst molded body including an activated alumina molded body, and zirconia and ruthenium supported on the activated alumina molded body, in which the amount of zirconia supported is 3 to 10 parts by mass with respect to 100 parts by mass of the activated alumina molded body, the amount of ruthenium supported is 0.1 to 5 parts by mass per 100 parts by mass of the activated alumina molded body, and the carbon dioxide methanation catalyst molded body is a molded body having a particle diameter of 2 to 20 mm.

Processes for converting an alkane to an alkene. In some embodiments, the process can include contacting a hydrocarbon-containing feed with a first catalyst that can include Pt or a second catalyst that can include Cr within a conversion zone to effect dehydrogenation of at least a portion of the hydrocarbon-containing feed to produce an effluent that can include one or more dehydrogenated hydrocarbons and molecular hydrogen. The process can also include contacting the effluent with a solid oxygen carrier disposed within the conversion zone to effect combustion of at least a portion of the molecular hydrogen to produce a conversion product that can include the one or more dehydrogenated hydrocarbons and water. In some embodiments, contacting the feed with the first or second catalyst can occur in a first conversion zone and contacting the effluent with the solid oxygen carrier can occur in a second conversion zone.

A method for the aromatization of hydrocarbons, comprising: introducing a feed stream to an aromatization catalyst in a fixed bed reactor wherein the feed stream comprises a hydrocarbon having 2 to 4 carbon atoms, converting the hydrocarbon having 2 to 4 carbon atoms to form an outlet stream comprising an aromatic hydrocarbon; wherein the feed stream is introduced at a GHSV of greater than or equal to 4,000 milliliters per gram of catalyst per hour (ml.Math.g.sup.?1 Cat.Math.h.sup.?1), and a pressure of greater than or equal to 0.4 MPa. The feed stream can comprise hydrogen in an amount of at least 0.1 volume percent (vol %) up to 20 vol % based upon total volume of the feed stream.

Described herein are catalysts and methods for converting waste biogas (e.g., a mixture of carbon dioxide and methane) into useful products. In some embodiments, the biogas is converted into a highly purified methane, that can be further processed to generate fuel products, including recycled natural gas (RNG) and liquid fuels. The described catalysts and methods may be advantageous over conventional methods, including by reducing catalyst costs, decreasing temperature requirements and/or providing higher purity products by reducing carbon dioxide and carbon monoxide in product streams.