C10G2/334

CATALYSTS AND PROCESSES FOR THE CONVERSION OF SYNTHESIS GAS TO LIQUEFIED PETROLEUM GAS (LPG) HYDROCARBONS
20240010922 · 2024-01-11 ·

Liquefied petroleum gas (LPG) synthesis catalyst systems are disclosed that provide activities for both alcohol (e.g., methanol) synthesis and in situ dehydration of the alcohol (e.g., methanol) to hydrocarbons, and particularly the LPG hydrocarbons propane and/or butane. The incorporation of a stabilizer such as platinum and/or yttrium (e.g., as yttria or yttrium oxide) can benefit these catalyst systems, particularly in terms of improving their activity and/or stability. Other advantages may be realized by the incorporation of promoters such as manganese (Mn), magnesium (Mg), and/or silicon (Si) into these catalyst systems, such as to improve selectivity to, and/or yield of, desired LPG hydrocarbons.

CATALYST, AND METHOD FOR DIRECT CONVERSION OF SYNGAS TO PREPARE LIQUID FUEL AND TO PRODUCE LIGHT OLEFINS
20200276559 · 2020-09-03 ·

Direct conversion of syngas produces liquid fuels and light olefins. The catalytic reaction is conducted on a fixed bed or a moving bed. The catalyst comprises A and B components. The component A is composed of active metal oxides, and the active ingredients of the component B are zeolites with a MEL structure. The distance between the geometric centers of catalyst A and catalyst B particles is 2 nm-10 mm; a weight ratio of the catalyst A to the catalyst B is 0.1-20. The pressure of the syngas is 0.1-10 MPa; reaction temperature is 300-600 C.; and space velocity is 300-10000 h.sup.1. The reaction mainly produces gasoline with high octane number, and co-generates light olefins. Meanwhile, the selectivity for a methane byproduct is low (less than 10%).

Fuel upgrading by reforming and dehydrocracking

Zn-promoted and/or Ga-promoted cracking catalysts, such as cracking catalysts comprising an MSE framework zeolite or an MFI framework zeolite can provide unexpectedly superior conversion of branched paraffins when used as part of a catalyst during reforming of a hydrocarbon fuel stream. The conversion and reforming of the hydrocarbon fuel stream can occur, for example, in an internal combustion engine. The conversion and reforming can allow for formation of higher octane compounds from the branched paraffins.

METHOD AND APPARATUS FOR PREPARING GASOLINE AND AROMATICS BY USING FISCHER-TROPSCH SYNTHESIS EXHAUST

The present invention provides a method for preparing gasoline and aromatics by using Fischer-Tropsch synthesis exhaust. The method includes conducting an olefin conversion reaction on Fischer-Tropsch synthesis exhaust under the action of a first molecular sieve catalyst. A first refrigeration or cooling is conducted on an obtained product to obtain ultralow sulfur-containing gasoline and first-stage reaction gas. An alkaline aromatization reaction is conducted on the first-stage reaction gas under the action of a second molecular sieve catalyst. A second refrigeration or cooling is conducted on an obtained product to obtain aromatics. After the olefin conversion reaction, a gasoline component is separated and residual alkanes enter a second-stage fluidized bed reactor for the alkane aromatization reaction to produce aromatics. The present invention implements step conversion of different components in the Fischer-Tropsch exhaust, and has advantages of high reaction yield, easy catalyst regeneration and amplification, and the like.

SYSTEM AND METHOD FOR PREPARING AROMATICS BY USING SYNGAS

The present invention relates to a system and process for preparing aromatics from syngases, which has advantages of shortened flow process and reduced investment. The process comprises reforming the liquefied gas, separated dry gas with a water steam to produce carbon monoxide and hydrogen, which return, as raw materials, to the aromatization system, so that the problem of by-product utilization is solved, and the syngas unit consumption per ton of aromatic products is reduced. The problem of utilization of a dry gas as a by-product is also solved in the present invention from the perspective of recycling economy, which reduces the water consumption in the process, and conforms to the concept of green chemistry.

PROCESS TO CONVERT SYNTHESIS GAS TO OLEFINS USING A BIFUNCTIONAL CHROMIUM/ZINC OXIDE-SAPO-34 CATALYST

A process for preparing C.sub.2 to C.sub.3 olefins includes introducing a feed stream having a volumetric ratio of hydrogen to carbon monoxide from greater than 0.5:1 to less than 5:1 into a reactor, and contacting the feed stream with a bifunctional catalyst. The bifunctional catalyst includes a Cr/Zn oxide methanol synthesis component having a Cr to Zn molar ratio from greater than 1.0:1 to less than 2.15:1, and a SAPO-34 silicoaluminophosphate microporous crystalline material. The reactor operates at a temperature ranging from 350 C. to 450 C., and a pressure ranging from 10 bar (1.0 MPa) to 60 bar (6.0 MPa). The process has a cumulative productivity of C.sub.2 to C.sub.3 olefins greater than 15 kg C.sub.2 to C.sub.3 olefins/kg catalyst.

Hybrid catalysts comprising a zeolite and a mixed metal oxide component for converting syngas into C.SUB.2 .and C.SUB.3 .olefins

A hybrid catalyst including a metal oxide catalyst component comprising chromium, zinc, and at least one additional metal selected from the group consisting of aluminum and gallium, and a microporous catalyst component that is a molecular sieve having 8-MR pore openings. The metal oxide catalyst component includes anatomic ratio of chromium:zinc (Cr:Zn) from 0.35 to 1.00, and the at least one additional metal is present in an amount from 25.0 at % to 40.0 at %. A process for preparing C2 and C3 olefins comprising: a) introducing a feed stream comprising hydrogen gas and a carbon-containing gas selected from the group consisting of carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor; and b) converting the feed stream into a product stream comprising C2 and C3 olefins in the reaction zone in the presence of said hybrid catalyst.

Conversion of synthesis gas to liquid fuels

Catalyst systems are provided, along with corresponding methods, for single stage conversion of synthesis gas to fuel boiling range products with increased selectivity for either naphtha production (C.sub.5-C.sub.9) or distillate production (C.sub.10-C.sub.20). The increased selectivity for naphtha production or distillate production is provided in conjunction with a reduced selectivity for higher boiling range components (C.sub.21+).

PROCESSES FOR PREPARING C2 TO C4 HYDROCARBONS AND PROCESS FOR PREPARING A FORMED HYBRID CATALYST

A process for preparing C.sub.2 to C.sub.4 hydrocarbons includes introducing a feed stream including hydrogen gas and a carbon-containing gas selected from the group consisting of carbon monoxide, carbon dioxide, and mixtures thereof into a reaction zone of a reactor, and converting the feed stream into a product stream including C.sub.2 to C.sub.4 hydrocarbons in the reaction zone in the presence of a formed hybrid catalyst. The formed hybrid catalyst includes a metal oxide catalyst component including gallium oxide and zirconia, a microporous catalyst component that is a molecular sieve having 8-MR (Membered Ring) pore openings, and a binder including alumina, zirconia, or both.

PROCESS AND PLANT FOR PRODUCING E-FUELS

Process and plant for producing a hydrocarbon product boiling in the gasoline boiling range, comprising: upgrading a naphtha containing stream derived from Fischer-Tropsch (FT) synthesis by passing the naphtha containing stream through an aromatization stage comprising contacting the naphtha containing stream with an aluminosilicate zeolite, thereby producing said hydrocarbon product boiling in the gasoline boiling range, and a separate light hydrocarbon gas stream, such as liquid petroleum gas (LPG) stream. The synthesis gas for the FT-synthesis is produced by electrically heated reverse water gas shift (e-RWGS) of a feedstock comprising CO.sub.2 and H.sub.2.