A reactor shell for producing olefins via steam cracking from a fed reactive mixture stream composed of steam and hydrocarbons comprising: at least one reactive stream duct formed within said reactor shell, at least one structured ceramic bed having a plurality of hollow flow paths, at least one electrical resistance heating element for heating the reactive mixture stream up to a predetermined reaction temperature and a coating provided on a surface contacting with the reactive mixture stream is provided. The reactor shell is characterized by that said electrical resistance heating element that is arranged inside at least some of said hollow flow paths in a manner that there still remains a flowing passage inside the hollow flow paths.

In some examples, a flow of hydrocarbon feed can be introduced into a pyrolysis furnace that includes a first radiant coil and a second radiant coil. At least a portion of the hydrocarbon feed can be pyrolysed in the first radiant coil and the second radiant coil to produce a pyrolysis effluent and to deposit coke on an inner surface of each of the first radiant coil and the second radiant coil. The flow of the hydrocarbon feed can be decreased into the first radiant coil and the flow of the hydrocarbon feed into the second radiant coil can be maintained, wherein the flow of the hydrocarbon feed into the pyrolysis furnace can be decreased by about 10 vol. % to about 90 vol. %. A decoking feed including steam at a pressure of ≥690 kPag can be introduced into the first radiant coil of the pyrolysis furnace to remove at least a portion of the coke deposited on the inner surface of the first radiant coil.

A process for performing high temperature reactions includes introducing reactants into a reactor vessel, generating a high temperature within the reactor vessel, exposing a first portion of the reactants to the high temperature, and reacting the first portion of the reactants based on contact with the high temperature to produce one or more products. The high temperature is higher than a lower temperature of a wall of the reactor vessel, and a temperature gradient is generated between the high temperature and the lower temperature of the wall. A second portion of the reactants are not exposed to the high temperature, and the second portion of the reactants do not react.

A predominantly C.sub.2 to C.sub.4 hydrocarbon cracker stream is combined with recycle content pyrolysis oil to form a combined cracker stream and the combined cracker stream is cracked in a cracker furnace to provide an olefin-containing effluent. The r-pyoil can be fed to a first coil while a second cracker feed with none of the r-pyoil or less of the r-pyoil is fed to a second coil, and both are cracked in a cracker furnace to form an olefin-containing effluent stream. Alternatively, the r-pyoil can be fed and distributed across multiple coils along with the non-recycle cracker feed. The furnace can be a gas fed furnace, or split cracker furnace. Further, a first cracker stream with r-pyoil in a first coil can have a lower total molar flow rate than a second cracker stream in a second coil in the same furnace.

In order to predict the future evolution of a health-state of an equipment and/or a processing unit of a chemical production plant, e.g., a steam cracker, a computer-implemented method is provided, which builds a data-driven model for the future key performance indicator based on the key performance indicator of today, the processing condition of today, and the processing condition over a prediction horizon.

The edge-cloud collaboration platform for intelligent coking monitoring of cracking furnace tubes includes an edge layer and a cloud layer, which can store and analyze big data, propose suggestions on optimization and improvement, and feed the suggestions back to the edge layer. The edge layer includes an intelligent temperature measuring device for an outer surface of a cracking furnace tube and/or an ethylene DCS/data acquisition device; the cloud layer includes a cracking furnace safety warning device, an intelligent coking diagnosis and prediction device for a cracking furnace tube, a hybrid job scheduling device, a multi-workflow scheduling device, a virtualized resource scheduling device, and a virtual resource optimization device; and the intelligent temperature measuring device for an outer surface of a cracking furnace tube includes an identification device for furnace tube and overlapped tube, and an abnormal data detection device.

Various techniques are provided for removing turbulent gases from thermal images of high temperature scenes and for detecting gas leaks. In one example, a method includes receiving a plurality of thermal images captured of a scene comprising a furnace tube and combustion gas exhibiting higher temperatures than the furnace tube. Each thermal image comprises a plurality of pixels each having an associated pixel value. The method also includes applying a digital filter to the thermal images to generate a processed thermal image. Each pixel of the processed thermal image has an associated minimum pixel value determined from corresponding pixels of the thermal images to remove the higher temperature combustion gas from the processed thermal image. Additional methods and systems are also provided.

Systems and methods are provided for performing ethane steam cracking at elevated coil inlet pressures and/or elevated coil outlet pressures in small diameter furnace coils. Instead of performing steam cracking of ethane at a coil outlet pressure of ˜22 psig or less (˜150 kPa-g or less), the steam cracking of ethane can be performed in small diameter furnace coils at a coil outlet pressure of 30 psig to 75 psig (˜200 kPa-g to ˜520 kPa-g), or 40 psig to 75 psig (˜270 kPa-g to ˜520 kPa-g). In order to achieve such higher coil outlet pressures, a correspondingly higher coil inlet pressure can also be used, such as a pressure of 45 psig (˜310 kPa-g) or more, or 50 psig (˜340 kPa-g) or more.

The edge-cloud collaboration platform for intelligent coking monitoring of cracking furnace tubes includes an edge layer and a cloud layer, which can store and analyze big data, propose suggestions on optimization and improvement, and feed the suggestions back to the edge layer. The edge layer includes an intelligent temperature measuring device for an outer surface of a cracking furnace tube and/or an ethylene DCS/data acquisition device; the cloud layer includes a cracking furnace safety warning device, an intelligent coking diagnosis and prediction device for a cracking furnace tube, a hybrid job scheduling device, a multi-workflow scheduling device, a virtualized resource scheduling device, and a virtual resource optimization device; and the intelligent temperature measuring device for an outer surface of a cracking furnace tube includes an identification device for furnace tube and overlapped tube, and an abnormal data detection device.

Equipment for producing ethylene and/or acetylene from hydrocarbons, including the reaction chamber (13), burner (11), common or separate fuel gas inlets (12) and oxygen inlets (18), preheating tubes (14), a gas distributor (15), cracking gas inlets (16), and a reaction product outlet (17); the gas distributor (15), which has multiple gas inlets and gas outlets, is arranged on the cross section of the reaction chamber (13), where the gas inlet is connected to the cracking gas inlet (16), and the gas outlet is connected to the preheating tube (14). The cracking gas is uniformly distributed through the gas distributor (15) and passed through the preheating tubes (14), which are hollow tubes; the opening at the other end of the hollow tube is close to or inserted into the combustion area of the gaseous fuel and oxygen. After preheating in the hollow tubes, the cracking gas is passed through the combustion area that contains gaseous fuel and oxygen. During the cracking reaction, the reaction product is distributed around the hollow tubes to pre-heat the cracking gas in the tubes.