Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves integrating a pyrolysis facility with a cracker facility by introducing at least a stream of r-pyrolysis gas into the cracker facility. In the cracker facility, the r-pyrolysis gas may be separated to form one or more recycle content products, and can enhance the operation of the facility.

Provided are a gasification furnace operating method, a gasification furnace, a two-stage gasification apparatus, a gasification method for an organic raw material, and a two-stage gasification method for organic waste that make it possible to stably operate a gasification furnace over a long period of time. The present invention provides a gasification furnace operating method including, in a gasification furnace into which an organic raw material is introduced and that produces gas and slag, directly or indirectly introducing an alkali metal-containing compound into the gasification furnace to reduce the viscosity of the slag.

Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

Chemical recycling facilities for processing mixed plastic waste are provided herein. Such facilities have the capability of processing mixed plastic waste streams and utilize a variety of recycling facilities, such as, for example, solvolysis facility, a pyrolysis facility, a cracker facility, a partial oxidation gasification facility, an energy generation/energy production facility, and a solidification facility. Streams from one or more of these individual facilities may be used as feed to one or more of the other facilities, thereby maximizing recovery of valuable chemical components and minimizing unusable waste streams.

An ASG system for polygeneration with CC includes a devolatilizer that pyrolyzes solid fuel to produce char and gases. A burner adds exothermic heat by high-pressure sub-stoichiometric combustion, a mixing pot causes turbulent flow of the gases to heat received solid fuel, and a riser micronizes resulting friable char. A devolatilizer cyclone separates the micronized char by weight providing micronized char, steam and gases to a gasifier feed and oversized char to the mixing pot. An indirect fluid bed gasifier combustion loop includes a gasifier coupled to the gasifier feed, a steam input to provide oxygen for gasification and to facilitate sand-char separation, and an output for providing syngas. A burner provides POC to a mixing pot which provides hot sand with POC to a POC cyclone via a riser, where the POC cyclone separates sand and POC by weight and provides POC and sand for steam-carbon reaction.

The present disclosure relates to a modified gasification system (100) for producing syngas from waste materials having moisture content. The gasification system (100) has crossflow arrangement for circulation of gases across the solids present and has well-defined drying (120), pyrolysis (130) and gasification zones (140). A burner (150) of the gasification system (100) situated downstream of the pyrolysis zone (130) is configured to receive the pyrolysis product and a secondary oxidizer to produce a burner output gas and to supply the burner output gas to the pyrolysis zone (130) and gasification zone (140). The gasification zone (140) is additionally configured to receive a primary oxidizer gas and a tertiary oxidizer gas to aid gasification. The present disclosure overcomes limitation of the prior-arts and provides means of isolating the drying, pyrolysis, and gasification zones and eliminates tar formation during gasification. The gasification system (100) disclosed herein is a fully scalable equipment.

The present disclosure relates to a modified gasification system (100) for producing syngas from waste materials having moisture content. The gasification system (100) has crossflow arrangement for circulation of gases across the solids present and has well-defined drying (120), pyrolysis (130) and gasification zones (140). A burner (150) of the gasification system (100) situated downstream of the pyrolysis zone (130) is configured to receive the pyrolysis product and a secondary oxidizer to produce a burner output gas and to supply the burner output gas to the pyrolysis zone (130) and gasification zone (140). The gasification zone (140) is additionally configured to receive a primary oxidizer gas and a tertiary oxidizer gas to aid gasification. The present disclosure overcomes limitation of the prior-arts and provides means of isolating the drying, pyrolysis, and gasification zones and eliminates tar formation during gasification. The gasification system (100) disclosed herein is a fully scalable equipment.

A process and system for liquefying and plasticizing a waste plastic in a pyrolysis film reactor are provided. More particularly, a liquefied waste plastic, which may include halogen-depleted molten waste plastics, may be pyrolyzed in a pyrolysis film reactor to form a pyrolysis oil and a pyrolysis gas. The pyrolysis film reactors may include a falling film reactor and/or an upflow film reactor.

A process and system for liquefying and plasticizing a waste plastic in a pyrolysis film reactor are provided. More particularly, a liquefied waste plastic, which may include halogen-depleted molten waste plastics, may be pyrolyzed in a pyrolysis film reactor to form a pyrolysis oil and a pyrolysis gas. The pyrolysis film reactors may include a falling film reactor and/or an upflow film reactor.

Method and reactor for producing a product gas from a fuel. The fuel is input into a pyrolysis chamber (6) and a pyrolysis process is executed for obtaining a product gas. Parts of the fuel exiting from the pyrolysis chamber (6) are recirculated to a combustion chamber (20, 23). In the combustion chamber (20, 23) a gasification process is executed in a fluidized bed (20) using a primary process fluid, followed by a combustion process in an area (23) above the fluidized bed (20) using a secondary process fluid.