A poultry processing system having a cleaning station, a scalding station, a picker station and a transfer line for supporting a poultry carcass head down through the processing stations. The cleaning station including a plurality of spray manifolds coupled to a cleaning liquid supply each having a plurality of spaced apart spray nozzles for directing cleaning liquid onto the carcasses from the tail to head as they are transferred through the cleaning station for removing dirt, fecal material, and other foreign matter from the carcasses prior to transfer to the scalding and picker stations.

An exemplary embodiment of the present disclosure provides a system for rotating a product during processing comprising a shackle system comprising a trolley, a rotator, and a rotating shackle and a track wherein the trolley is coupled to the track and configured to undergo translational motion along the track causing the shackle system to move along the track and wherein and the rotator is configured to undergo rotational kinematics causing rotation of the rotating shackle.

An exemplary embodiment of the present disclosure provides a system for rotating a product during processing comprising a shackle system comprising a trolley, a rotator, and a rotating shackle and a track wherein the trolley is coupled to the track and configured to undergo translational motion along the track causing the shackle system to move along the track and wherein and the rotator is configured to undergo rotational kinematics causing rotation of the rotating shackle.

Methods of reducing surface microbial contamination of a poultry carcass comprising subjecting the poultry carcass which has previously been scalded and de-feathered to hot water of between 50 C. and 95 C. for between 1 second and 120 seconds; and related apparatus.

Methods of reducing surface microbial contamination of a poultry carcass comprising subjecting the poultry carcass which has previously been scalded and de-feathered to hot water of between 50 C. and 95 C. for between 1 second and 120 seconds; and related apparatus.

Wastewater may be reconditioned for re-use in a food processing line. The wastewater is subjected to coarse particle separation on the wastewater to create first stage water, after which large and small particles in the first stage water are separated in a liquid waste separator to create a second stage water. The second stage water is directed to a flocculation settling tank to aggregate remaining solids, and the remaining solids are removed to create a third stage water. Finally, the third stage water is treated with at least one of UV light and chemical antimicrobials to create reusable water. The reusable water is delivered upstream to reduce fresh water requirements. Ferrate (IV) is an exemplary antimicrobial that has broad applications in the food processing line.

Wastewater may be reconditioned for re-use in a food processing line. The wastewater is subjected to coarse particle separation on the wastewater to create first stage water, after which large and small particles in the first stage water are separated in a liquid waste separator to create a second stage water. The second stage water is directed to a flocculation settling tank to aggregate remaining solids, and the remaining solids are removed to create a third stage water. Finally, the third stage water is treated with at least one of UV light and chemical antimicrobials to create reusable water. The reusable water is delivered upstream to reduce fresh water requirements. Ferrate (IV) is an exemplary antimicrobial that has broad applications in the food processing line.

A food processing system includes at least one receptacle containing a composition of water and insoluble solids, a centripetal force-based solid/liquid separator having an inlet, a solids outlet, and a liquid outlet, and a pump able to direct the composition from the receptacle to the inlet of the separator. The separator is configured to separate the composition into a solids stream including the insoluble solids and a liquid stream including water and to direct the solids stream through the solids outlet and the liquid stream through the liquid outlet.

A food processing system includes at least one receptacle containing a composition of water and insoluble solids, a centripetal force-based solid/liquid separator having an inlet, a solids outlet, and a liquid outlet, and a pump able to direct the composition from the receptacle to the inlet of the separator. The separator is configured to separate the composition into a solids stream including the insoluble solids and a liquid stream including water and to direct the solids stream through the solids outlet and the liquid stream through the liquid outlet.

A food processing system includes at least one receptacle containing a composition of water and insoluble solids, a centripetal force-based solid/liquid separator having an inlet, a solids outlet, and a liquid outlet, and a pump able to direct the composition from the receptacle to the inlet of the separator. The separator is configured to separate the composition into a solids stream including the insoluble solids and a liquid stream including water and to direct the solids stream through the solids outlet and the liquid stream through the liquid outlet.