Methods for reducing or reusing emissions and waste from oil and gas processing facilities are described. Specifically, emission and waste streams can be partially oxidized before being treated in a modified syngas fermentation process with parallel bioreactors to produce commodity chemicals of commercial importance while lowering greenhouse gas emissions. At least one bioreactor is online at all times, offline reactors being emptied to collect product and recharged for use.

Methods and systems to control flexible gas fermentation platforms for improved conversion of CO.sub.2 into products is developed and particularly relates to a control process and system to control a ratio of feedstock gases and maximize the concentration of inert components in a bioreactor tail gas stream and or bioreactor headspace. Improved carbon utilization results though providing the most beneficial ratio of substrates to the bioreactor of the fermentation process.

Methods and systems to control flexible gas fermentation platforms for improved conversion of CO.sub.2 into products is developed and particularly relates to a control process and system to control a ratio of feedstock gases and maximize the concentration of inert components in a bioreactor tail gas stream and or bioreactor headspace. Improved carbon utilization results though providing the most beneficial ratio of substrates to the bioreactor of the fermentation process.

The disclosure provides for the integration of a fermentation process with at least one electrolysis process, a CO.sub.2 to CO conversion unit, and a C1-generating industrial process. In particular, the disclosure provides process and a system for utilizing electrolysis products, for example H.sub.2 and/or O.sub.2 in a CO.sub.2 to CO conversion unit to improve the process efficiency of at least one of the fermentation processes or the C1-generating industrial process. More particularly, the disclosure provides a process in which H.sub.2 generated by electrolysis is passed to a CO.sub.2 to CO conversion unit to improve the substrate efficiency for a fermentation process, and the O.sub.2 generated by electrolysis process is used to improve the composition of the C1-containing tail gas generated by the C1-generating industrial process.

The disclosure provides for the integration of a fermentation process with at least one electrolysis process, a CO.sub.2 to CO conversion unit, and a C1-generating industrial process. In particular, the disclosure provides process and a system for utilizing electrolysis products, for example H.sub.2 and/or O.sub.2 in a CO.sub.2 to CO conversion unit to improve the process efficiency of at least one of the fermentation processes or the C1-generating industrial process. More particularly, the disclosure provides a process in which H.sub.2 generated by electrolysis is passed to a CO.sub.2 to CO conversion unit to improve the substrate efficiency for a fermentation process, and the O.sub.2 generated by electrolysis process is used to improve the composition of the C1-containing tail gas generated by the C1-generating industrial process.

The disclosure provides methods to improve the economics of the gas fermentation process. A fermentation process is integrated with an industrial or syngas process and an reverse water gas shift process. An intermittent supply of reverse water gas shift process feedstock from the reverse water gas shift process is provided to the bioreactor for fermentation. The reverse water gas shift process feedstock may supplement or partially displace the C1 feedstock from the industrial or syngas process. Whether the reverse water gas shift process feedstock supplements or displaces the C1 feedstock may be based upon a function of the cost per unit of the C1 feedstock, the cost per unit of the reverse water gas shift process feedstock, and the value per unit of the fermentation product, or may depend upon the target gas ratio of the feedstock to the gas fermentation process.

The disclosure provides methods to improve the economics of the gas fermentation process. A fermentation process is integrated with an industrial or syngas process and an reverse water gas shift process. An intermittent supply of reverse water gas shift process feedstock from the reverse water gas shift process is provided to the bioreactor for fermentation. The reverse water gas shift process feedstock may supplement or partially displace the C1 feedstock from the industrial or syngas process. Whether the reverse water gas shift process feedstock supplements or displaces the C1 feedstock may be based upon a function of the cost per unit of the C1 feedstock, the cost per unit of the reverse water gas shift process feedstock, and the value per unit of the fermentation product, or may depend upon the target gas ratio of the feedstock to the gas fermentation process.

An integrated process and system for the production of at least one gas fermentation product from a gaseous stream has been developed. The disclosure provides improved carbon utilization through both the recycle of a bioreactor tail gas via various different flow schemes and the employment of a CO.sub.2 to CO conversion system such as a reverse water gas shift unit. Recycling of the bioreactor tail gas and employment of a CO.sub.2 to CO conversion process provides for favourable H.sub.2:CO molar ratios of the feed to the gas fermentation bioreactor(s) for enhanced production of fermentation products. Bypass embodiments provide for optimal sizing of the reverse water gas shift unit to minimize cost.

An integrated process and system for the production of at least one gas fermentation product from a gaseous stream has been developed. The disclosure provides improved carbon utilization through both the recycle of a bioreactor tail gas via various different flow schemes and the employment of a CO.sub.2 to CO conversion system such as a reverse water gas shift unit. Recycling of the bioreactor tail gas and employment of a CO.sub.2 to CO conversion process provides for favourable H.sub.2:CO molar ratios of the feed to the gas fermentation bioreactor(s) for enhanced production of fermentation products. Bypass embodiments provide for optimal sizing of the reverse water gas shift unit to minimize cost.

Provided are a method for producing an organic substance and a device for producing an organic substance that are capable of efficiently cooling a synthesis gas and of converting the synthesis gas to an organic substance at a high conversion efficiency using a microbial catalyst. A thermally decomposed gas purification/cooling device including a gasification furnace 10 that gasifies waste to generate a thermally decomposed gas, a cyclone 11 through which the thermally decomposed gas discharged from the gasification furnace 10 is passed to recover a dust component in the thermally decomposed gas, and a heat exchanger 20 through which the thermally decomposed gas that has passed through the cyclone 11 is passed to be cooled.