A method and a device for producing a continuous strip-shaped composite material. The device has at least one first casting machine, using which a continuous strand is produced, in particular from steel, at least one rolling stand, which is arranged in line with the first casting machine and downstream thereof. A fully solidified slab of the strand produced using the first casting machine can be hot rolled, and at least one second casting machine, using which a further continuous strand is produced from metal. Between the casting machines, on the one hand, and the rolling stand, on the other hand, a merging unit is arranged, by means of which the slabs can be moved in the direction toward each other in the hot state. The rolling stand is designed as a roll-cladding unit, by which a composite formed from the merged slabs can be hot rolled.

A continuous induction heat treating apparatus is provided including a conveyor path defining an axis for a workpiece to be conveyed through the apparatus. The apparatus includes an induction heating station positioned along the conveyor path and operable to induce heating in the workpiece as the workpiece is conveyed through the induction heating station. A quenching station is positioned in a downstream direction from the induction heating station. The quenching station is coupled to a water supply and includes a plurality of sprayers in fluid communication with the water supply and operable to spray water toward the axis for quenching the workpiece as the workpiece is conveyed through the quenching station. The apparatus further includes a quench adjustment mechanism including an actuator coupled to at least a first one of the plurality of sprayers for re-positioning a point of intersection defined between the first sprayer and the axis.

A continuous induction heat treating apparatus is provided including a conveyor path defining an axis for a workpiece to be conveyed through the apparatus. The apparatus includes an induction heating station positioned along the conveyor path and operable to induce heating in the workpiece as the workpiece is conveyed through the induction heating station. A quenching station is positioned in a downstream direction from the induction heating station. The quenching station is coupled to a water supply and includes a plurality of sprayers in fluid communication with the water supply and operable to spray water toward the axis for quenching the workpiece as the workpiece is conveyed through the quenching station. The apparatus further includes a quench adjustment mechanism including an actuator coupled to at least a first one of the plurality of sprayers for re-positioning a point of intersection defined between the first sprayer and the axis.

A device (1) for inductive heating of a workpiece (2) in a rolling mill, the device (1) including: a converter (3) for creating an alternating voltage, a capacitor bank (6) electrically connected to the converter (3), and having a plurality of capacitors (7) connected in parallel, a working field (8), in which an upper coil (10) and a lower coil (11) are arranged. The workpiece (2) is able to be passed between the coils (10, 11) and is thereby inductively heated by cross-field heating. A housing (4) arranged next to, below or above the working field (8). The converter (3) and capacitor bank (6) are arranged in the housing (4). The coils (10, 11) are each electrically connected to the capacitor bank (6) by a flexible cable (12, 13). The cable (12, 13) is a coaxial cable (27), with one phase of the alternating voltage applied to an inner conductor (28) and the other phase of the alternating voltage applied to an outer conductor (29) of the coaxial cable (27). The cables (12, 13) are cooled by a fluid, such as air or water (21).

System and method for using fast response heaters to pre-heat metal before entering a metal treatment furnace, which may improve control over metal processing, especially in response to changes in material, mass flow rate, line speed, and/or desired treatment process. Fast response heaters may be used with control systems to adjust the output of the fast response heater based on operator inputs, direct or indirect sensing of process parameters, and/or the use of thermal models to quickly adjust fast response heater output while a metal treatment furnace remains at a constant temperature or slowly transitions into a new operating state. The resulting gains in process control result in higher quality products, reduced scrap, and increases in line speed and output.

System and method for using fast response heaters to pre-heat metal before entering a metal treatment furnace, which may improve control over metal processing, especially in response to changes in material, mass flow rate, line speed, and/or desired treatment process. Fast response heaters may be used with control systems to adjust the output of the fast response heater based on operator inputs, direct or indirect sensing of process parameters, and/or the use of thermal models to quickly adjust fast response heater output while a metal treatment furnace remains at a constant temperature or slowly transitions into a new operating state. The resulting gains in process control result in higher quality products, reduced scrap, and increases in line speed and output.

A casting-rolling installation (10) with at least one finishing train (12), having at least a last roll stand (14) and with a cooling device (16) arranged downstream of the finishing train (12). To achieve a metallurgically advantageous microstructure, at least one temperature adjusting element (18) is provided, for increasing or at least substantially keeping constant a temperature of an object, in particular a workpiece, in order to counteract cooling of the object or the workpiece, which temperature adjusting element is arranged after the last roll stand (14) and before the cooling device (16) and/or is arranged after the last roll stand (14) and after the cooling device (16).

The device and method for manufacturing metal clad plates in way of continuous casting and rolling provided by the present invention, combines the continuous casting, rolling and heat treatment methods used for single material production with the continuous and large-scale production method of composite strip, greatly improves the production efficiency of composite plates. The present invention can be used for producing single-sided or double-sided composite plates with different thickness specifications, wherein the base material or the composited material can be selected in a wide range, including carbon steel, stainless steel, special alloy steel, titanium, copper and the like. The invention realizes the production of composite plates by continuous casting and rolling, and reduces energy consumption and costs.

The device and method for manufacturing metal clad plates in way of continuous casting and rolling provided by the present invention, combines the continuous casting, rolling and heat treatment methods used for single material production with the continuous and large-scale production method of composite strip, greatly improves the production efficiency of composite plates. The present invention can be used for producing single-sided or double-sided composite plates with different thickness specifications, wherein the base material or the composited material can be selected in a wide range, including carbon steel, stainless steel, special alloy steel, titanium, copper and the like. The invention realizes the production of composite plates by continuous casting and rolling, and reduces energy consumption and costs.

A wire rod for springs with improved toughness and corrosion fatigue properties is disclosed. The disclosed wire rod comprises by weight percent, carbon (C): 0.4 to 0.7%, silicon (Si): 1.2 to 2.3%, manganese (Mn): 0.2 to 0.8%, chromium (Cr): 0.2 to 0.8%, and a balance of Fe and inevitable impurities, and a grain size is 13.2 μm or less, and a Charpy impact energy value is 38 J/cm.sup.2 or more.