Patent classifications
C22B15/0071
BATTERY RECYCLING PROCESS
A method for the recovery of metals from a feed stream containing one or more value metals and lithium, the method comprising: subjecting the feed stream to a sulphuric acid leach to form a slurry comprising a pregnant leach solution of soluble metal salts and a solid residue; separating the pregnant leach solution and the solid residue; subjecting the pregnant leach solution to one or more separate solvent extraction steps, wherein each solvent extraction step recovers one or more value metals from the pregnant leach solution, the remaining pregnant leach solution comprising lithium; and recovery of lithium from the pregnant leach solution.
Method of copper concentrate sulfation and leaching
The method of recovering copper from sulfide ores with copper and iron, comprises the steps of reacting, in a reaction vessel, a copper-containing sulfide ore with sulfur dioxide gas to form elemental sulfur, an iron oxide and a copper sulfide, separating the solids comprising the iron oxide and copper sulfate from a liquid phase of the reaction mixture, leaching the dried solids with an aqueous solution comprising water or dilute sulfuric acid and solubilizing the copper sulfate, and recovering copper from the solubilized copper sulfate.
SOLID-LIQUID-SOLID HYDROMETALLURGICAL METHOD FOR THE SOLUBILIZATION OF METALS FROM SULFIDE COPPER MINERALS AND/OR CONCENTRATES
The present invention relates to a solid-liquid-solid hydrometallurgical method in the presence of hydrated and/or non-hydrated salts in an oversaturation conditions, which is achieved by the intentional and repetitive application of drying and wetting steps, enhancing the chemical and physical phenomena on the mineral or concentrate, thus provoking the crystallization, re-crystallization, and release of copper in a non-stoichiometric decomposition of the sulfide and its subsequent precipitation with chloride. The invention is made up of 3 steps called: (a) Wetting, (b) Drying and Oversaturation, (c) Washing and re-wetting, and these are conducted at temperatures ranging from 20-40° C. regardless of the redox potential with a minimum consumption of water and acid without requiring the addition of oxygen. The method allows diminishing the water and acid consumption, since the transformation of the sulfide can be carried out only in the presence of hydrated salts and/or the minimal addition of acid and water. Furthermore, the present invention allows reducing the use of water in the agglomeration and/or agglomeration-curing step, as when the hydrated salt is mixed with the mineral, the water molecules of the hydrated salt wet the mineral, reducing the volume of water that shall be added in the steps of wetting and agglomeration and/or curing.
The method of the present invention can also be applied to sulfide base metals such as nickel, zinc, cobalt, lead, molybdenum, among others, regardless of usual impurities of the sulfide minerals as occurs in the presence of arsenic.
COUNTERCURRENT PROCESS FOR RECOVERING HIGH PURITY COPPER SULFATE VALUES FROM LOW GRADE ORES
A method for extracting copper values from a low grade copper ore feedstock is provided. The method includes (a) providing an ore feedstock of a copper oxide ore; (b) subjecting the ore to at least one process selected from the group consisting of primary crushing processes and secondary crushing processes; (c) subjecting the ore feedstock to high pressure grinding roll crushing, thereby obtaining a crushed ore; (d) subjecting the crushed ore to acid curing, thereby obtaining a cured ore; (e) subjecting the cured ore to vat or heap leaching, thus yielding a leachate; (f) passing the leachate through a first ion exchange resin which is selective to base metals plus copper, thereby removing a portion of the copper values from the leachate and yielding a first loaded resin and a first treated leachate; (g) stripping base metals plus copper values from the first loaded resin with a first stripping solution, thereby yielding a base metals plus copper-loaded stripping solution; (h) selectively extracting copper values from the copper-loaded stripping solution via solvent extraction, thereby obtaining an extract and a raffinate; and (i) crystallizing a copper salt from the extract, thereby obtaining a crystallized copper salt.
METHOD FOR EXTRACTION OF COINAGE METALS
Solutions and methods for leaching coinage metals. For example, Solutions and methods for leaching copper and/or silver from a substance comprising copper and/or silver (such as a coinage metal-concentrate, or electronic waste) using a water-miscible stabilizer in combination with leaching reagents to form leach solutions.
CIRCULAR ELECTROCHEMICAL METAL RECOVERY
A method for recovering metals from scrap sources. The method includes obtaining scrap sources that include the metal to be recovered. The method also includes removing the metal from the scrap sources. Removing the metal from the scrap sources includes adding a reagent to the scrap sources, the reagent configured to leach the metal from the scrap sources creating a leachate. Removing the metal from the scrap sources also includes extracting the metal from the leachate and regenerating the reagent.
WET PROCESS FOR RECOVERING VALUABLE METALS FROM LITHIUM BATTERY
The present disclosure discloses a wet process for recovering valuable metals from a lithium battery. In the method, a waste lithium battery powder is subjected to selective leaching under the condition that a hydrogen sulfide gas is introduced through pressurization, such that Mn.sup.2+, Li.sup.+, and Al.sup.3+ metal ions enter a first-stage leaching liquor and nickel, cobalt, copper, and iron exist in a first-stage leaching residue in the form of a sulfide; then a pH of the first-stage leaching liquor is adjusted to remove aluminum and manganese, which achieves extremely thorough metal separation and leads to relatively pure products; a first-stage leaching residue is subjected to leaching in an acid liquor under a negative pressure, such that the sulfides of nickel, cobalt, iron, and copper are dissolved in a second-stage leaching liquor, and a hydrogen sulfide gas produced can be recycled in the first-stage leaching procedure through pressurization.
Processes for producing granular copper
Processes for producing copper granules on a surface of a reducing metal. The process can include contacting the reducing metal with an aqueous solution comprising a copper(II) salt and a halide. The molar ratio of the halide to the copper(II) in the copper (II) salt can be at least about 3:1. The granular copper can be produced on a surface of the reducing metal, and is optionally removed from the surface of the reducing metal by shaking, washing, and/or brushing, and/or optionally with stirring and/or circulating of the aqueous solution.
Recovery of critical metals from SX-EW copper raffinate and other solutions derived from leaching ores with sulfuric acid
A method for extracting secondary metal values from a sulfuric acid leachate is provided. The method includes providing a leachate which contains a primary metal and a plurality of secondary metals, wherein the primary metal is selected from the group consisting of Cu, Li and Ni and is derived from sulfuric acid leaching of an ore; passing the leachate through a first ion exchange resin which is selective to, and releasably binds, the plurality of secondary metals; stripping the plurality of secondary metals from the second or third ion exchange resins, thereby obtaining a first extract; and recovering the secondary metals from the first extract.
METHODS AND SYSTEMS FOR LEACHING A METAL-BEARING MATERIAL USING HYDROGEN PEROXIDE AND CITRIC ACID
A system and method for recovering a metal value from a metal-bearing material is provided. The method includes agglomerating the metal-bearing material with an agglomeration solution, which contains a raffinate and hydrogen peroxide, to form an agglomerated metal-bearing material. The method further includes leaching the agglomerated metal-bearing material with a leaching solution, which contains the raffinate and citric acid, to produce a pregnant leaching solution. The method further includes recovering the metal value from the pregnant leaching solution to produce the raffinate.