Patent classifications
C23C2/00344
Method for extending the campaign life of stabilizers for a coating line
A steel processing line includes a dip tub and a stab roll. The dip tub is filled with a quantity of molten metal. At least a portion of the stab roll is submerged in the quantity of molten metal. The stab roll includes two journals. Each journal is received by an opening defined by a roller sleeve including a ceramic or refractory material. The roller sleeve is disposed between each journal and a bearing block. An inner dimension of each roller sleeve and an outer dimension of each respective journal defines a clearance. The inner dimension of each roller sleeve and the outer dimension of each respective journal is configured such that the clearance persists as the stab roll and the pair of roller sleeves are heated by the molten metal. Alternatively, inserts are fastened to an outer surface of each journal in lieu of the roller sleeves.
Apparatus for the continuous hot-dip coating of metal strip
The invention relates to an apparatus for the continuous hot-dip coating of metal strip, preferably steel strip, comprising a melting bath vessel, a snout, which opens in the melting bath vessel, for introducing a metal strip, which is heated in a continuous furnace, into the melting bath in protective gas, and a deflecting roller, which is arranged in the melting bath vessel, for deflecting the metal strip, which is entering the melting bath, in a direction pointing out of the melting bath, wherein that end of the snout which is dipped into the melting bath has at least one runoff chamber which is bounded inward by an overflow wall, downward by a floor and outward by the wall of the snout, wherein the overflow edge of the overflow wall lies at least in sections below the melting bath surface, and wherein a suction line with a pump is connected to the runoff chamber, characterized in that the runoff chamber is provided with at least one through opening through which liquid molten metal can flow out of the melting bath into the runoff chamber, wherein the at least one through opening is arranged lower than the overflow edge.
Device for strip guidance in a hot medium (II)
The invention relates to a device for strip guidance in a hot medium, comprising a deflection roller (3, 38) which has two roller pins (23, 39) and is mounted to supporting arms (1, 2, 34, 37, 54, 57) by means of ceramic journal bearings (20, 31), wherein the journal bearings (20, 31) are in each case arranged in a bearing receptacle (45, 55) of the associated supporting arm (1, 2, 34, 37, 54, 57). The invention is characterized in that at least one of the journal bearings (20, 31) in its associated supporting arm (1, 2, 34, 37, 54, 57) is fixed in the bearing receptacle (45, 55) by means of a force-fit that engages on the outer edge of the journal bearing (20, 31) and balances the different heat expansion coefficients of the journal bearings (20, 31) and the bearing receptacle (45, 55).
BEARING SYSTEM, ROLL ASSEMBLY, AND METAL COATING LINE ASSEMBLY INCLUDING SAME
A bearing system that accepts a journal of a roll includes a housing defining a cavity and having a forward wall that defines an opening into the cavity, the opening configured to accept the journal through the opening and into the cavity. A sleeve is positioned within the cavity of the housing, the sleeve configured to surround the end of the journal. A first seal is positioned within the cavity of the housing adjacent to the forward wall of the housing, the first seal having an engagement surface. A second seal is positioned within the cavity of the housing and operably connected to the sleeve, the second seal having an engagement surface in contact with the engagement surface of the first seal.
STEEL-STRIP PRODUCTION APPARATUS
A steel-strip production apparatus adapted to produce a hot-dip-plated steel strip and a cold-rolled steel strip includes a continuous annealing furnace, a snout connected to the continuous annealing furnace, a contact-type seal plate device and a noncontact-type seal roll device, a hot-dip-plating tank that is movable, and a roll configured to turn the path direction of the steel strip after passing through the snout, wherein a hot-dip-plated steel strip production unit configured to produce a hot-dip-plated steel strip by bringing the steel strip continuously annealed in the continuous annealing furnace into the hot-dip-plating tank; and a cold-rolled steel strip production unit configured to produce a cold-rolled steel strip by transferring the steel strip continuously annealed in the continuous annealing furnace without causing the steel strip to pass through the hot-dip-plating tank, are configured to be switchable with one another.
METHOD AND DEVICE FOR COATING A METAL STRIP
A method and a device for coating a metal strip with a coating material that is still liquid at first. During the coating, the coated metal strip runs through a roller pair. One of the rollers of the roller pair can be adjusted toward the other as a correction roller in order to eliminate a possible curvature of the metal strip. Then the metal strip runs through a blow-off apparatus for blowing off surplus coating. In order to prevent an uneven thickness distribution of the coating on the metal strip even when the correction roller of the roller pair has been adjusted, the actual position of the metal strip is controlled to a specified setpoint center position in the slot of the blow-off apparatus by an appropriate movement of the blow-off apparatus.
Plating adhesion amount control mechanism and method for controlling an adhesion amount by comparing a plating adhesion amount estimation value at an upstream position and a plating adhesion actual amount at a downstream position
When a portion for measuring the plating adhesion amount reaches an upstream side position, plating adhesion amount estimation values are calculated by using a plating adhesion amount estimation expression at positions away from a position that faces the distance sensors, that is, the upstream side position, by strip-width direction distances, of the surfaces of the steel strip. When the portion for measuring the plating adhesion amount reaches a downstream side position, the strip-width direction distances of the plating adhesion amount meters are matched to the strip-width direction distances, and the plating adhesion amount actual measurement values are obtained. The plating adhesion amount estimation expression is corrected on the basis of the differences between the plating adhesion amount estimation values and the plating adhesion amount actual measurement values. Accordingly, the control accuracy of the plating adhesion amount is improved.
SNOUT FOR USE IN A HOT DIP COATING LINE
A continuous coating line includes a snout assembly exposed to molten metal. The snout assembly includes a snout tip positioned about a steel strip that is immersible in the molten metal to provide a seal around the steel strip during entry into the molten metal. The snout tip includes a refractory material that is resistant to wear, abrasion, and corrosion when the snout tip is exposed to the molten metal.
METHOD FOR CONTROLLING A COATING WEIGHT UNIFORMITY IN INDUSTRIAL GALVANIZING LINES
A method for controlling and optimizing a transverse uniformity of a coating thickness on at least one side of a running metal strip in an industrial galvanization installation, the coating being deposited by hot dip coating in a pot containing a liquid metal bath, includes at least the steps of: heating the strip substrate to a temperature higher than a pot temperature; passing the strip through the bath by wrapping the strip around at least a first deflector roll or sink roll followed by at least one second deflector roll, the second deflector roll improving a flatness of the strip; wiping excess coating thickness carried away by the strip on one or both sides of the strip by wiping nozzles blowing a gas on the strip at an exit of the liquid metal bath; and measuring an actual distance profile between the nozzles and the strip.
Component for hot-dip metal plating bath
A component for a hot-dip metal plating bath includes a base material and a thermal spray coating disposed to cover a surface of the base material. The base material includes ferritic stainless steel that contains: C: 0.10% to 0.50% by mass; Si: 0.01% to 4.00% by mass; Mn: 0.10% by mass to 3.00% by mass; Cr: 15.0% to 30.0% by mass; a total of Nb, V, Ti, and Ta: 0.9% by mass to 5.0% by mass; and a balance of Fe and unavoidable impurities. The ferritic stainless steel includes a microstructure that includes a ferrite phase as a main phase and a crystallized carbide, an area fraction of a Nb carbide, a Ti carbide, a V carbide, a Ta carbide, and a composite carbide thereof to the crystallized carbide of 30% or more. The hot-dip metal plating bath contains 50% by mass or more of Al.