A hot dip coating device to provide a metal coating on a moving metal sheet, containing a liquid bath of metal coating material in use. The metal coating material on the moving metal sheet in use, including a container for the liquid bath, a guide or sink roll in the container below liquid bath surface level in use to guide the moving metal sheet through the bath, and a gas knife, above the liquid bath in use, having an outlet to project wiping gas on the metal coating on the metal sheet. At least one supporting roll with the guide or sink roll in use influence metal sheet shape in its width direction at the gas knife location. The one supporting roll is above liquid bath surface level to operate on the metal sheet before the metal sheet enters the bath.

A hot dip coating device to provide a metal coating on a moving metal sheet, containing a liquid bath of metal coating material in use. The metal coating material on the moving metal sheet in use, including a container for the liquid bath, a guide or sink roll in the container below liquid bath surface level in use to guide the moving metal sheet through the bath, and a gas knife, above the liquid bath in use, having an outlet to project wiping gas on the metal coating on the metal sheet. At least one supporting roll with the guide or sink roll in use influence metal sheet shape in its width direction at the gas knife location. The one supporting roll is above liquid bath surface level to operate on the metal sheet before the metal sheet enters the bath. A method for use of the device.

A bearing system that accepts a journal of a roll includes a housing defining a cavity and having a forward wall that defines an opening into the cavity, the opening configured to accept the journal through the opening and into the cavity. A sleeve is positioned within the cavity of the housing, the sleeve configured to surround the end of the journal. A first seal is positioned within the cavity of the housing adjacent to the forward wall of the housing, the first seal having an engagement surface. A second seal is positioned within the cavity of the housing and operably connected to the sleeve, the second seal having an engagement surface in contact with the engagement surface of the first seal.

A thermal spray powder is provided that contains, as constituent elements, a first element selected from W and Mo; a second element selected from Co, Ni, and Fe; a third element selected from C and B; and a fourth element formed of Si. The amount of the second element in the thermal spray powder is 40% by mole or less. The mole ratio of the fourth element to the second element in the thermal spray powder is 0.002 or greater and 0.03 or less. The thermal spray powder has a crystal phase containing Co, Ni, or Fe; W; and C or a crystal phase containing Co, Ni, or Fe; W or Mo; and B. In an X-ray diffraction spectrum of the thermal spray powder, the peak intensity attributed to Co, Ni, or Fe is at most 0.1 times the largest peak intensity in the same X-ray diffraction spectrum.

The in-bath roll used in a metal bath containing Al includes: an undercoat layer formed on a roll surface, the undercoat layer being formed by a cermet thermal spray coating film containing a first boride containing at least WB, WCoB, W.sub.2CoB.sub.2, a second boride composed of at least one kind of Cr, Zr, and Ti borides, and a balance composed of a cobalt-based alloy not containing nickel of 5% by mass or more; a topcoat layer formed on a surface of the undercoat layer, the topcoat layer being formed by a ceramic thermal spray coating film containing at least ZrO.sub.2 and Y.sub.2O.sub.3; and a friction reducing layer formed on a surface of the topcoat layer, the friction reducing layer being composed of BN and at least one kind of TiO.sub.2, ZrO.sub.2, SiO.sub.2, MgO, and CaO.

A component for a hot-dip metal plating bath includes a base material and a thermal spray coating disposed to cover a surface of the base material. The base material includes ferritic stainless steel that contains: C: 0.10% to 0.50% by mass; Si: 0.01% to 4.00% by mass; Mn: 0.10% by mass to 3.00% by mass; Cr: 15.0% to 30.0% by mass; a total of Nb, V, Ti, and Ta: 0.9% by mass to 5.0% by mass; and a balance of Fe and unavoidable impurities. The ferritic stainless steel includes a microstructure that includes a ferrite phase as a main phase and a crystallized carbide, an area fraction of a Nb carbide, a Ti carbide, a V carbide, a Ta carbide, and a composite carbide thereof to the crystallized carbide of 30% or more. The component contains 50% by mass or more of Al.

A method of treatment of a running ferrous alloy sheet containing at least one easily oxidized element is provided. The method includes a step of immersion of the sheet in a molten oxides bath. The molten oxides bath has a viscosity between 0.3.10.sup.3 Pa.Math.s and 3.10.sup.1 Pa.Math.s, the surface of the bath is contact with a non-oxidizing atmosphere, and the molten oxides are inert towards iron. The residence time of the running sheet in the bath is at least 1 s and the residues of oxides remaining on the surfaces of the sheet at the exit of the bath are eliminated. A treatment line of a ferrous alloy sheet for implementing the method, is provided. The treatment line includes a molten oxides bath having a viscosity between 0.3.10.sup.3 and 3.10.sup.1 Pa.Math.s. The surface of the bath is contact with a non-oxidizing atmosphere, and the molten oxides are inert towards iron. Mechanical devices for eliminating the residues of molten oxides remaining on the surfaces of the ferrous alloy sheet are at the exit of the molten oxides bath.

A crossbow correction device 16 for correcting crossbow of a steel strip S by a magnetic force during conveyance includes a plurality of electromagnets 57a to 57d, 67a to 67d arranged in a strip width direction of the steel strip S and facing each other so as to sandwich the steel strip S in a strip thickness direction, a moving mechanism 51 to 54, 61 to 64 capable of moving the electromagnets 57a to 57d, 67a to 67d relative to the steel strip S, and a controller 17 configured to operate the moving mechanism 51 to 54, 61 to 64, based on a current value flowing through the electromagnets 57a to 57d, 67a to 67d.

A facility for dip-coating a metal strip in continuous motion includes: a liquid coating metal bath from which the strip exits in a vertical strand; a bottom roller, a decambering roller, and, optionally, a stabilizing roller, all immersed in the liquid-metal bath; drying blades at an exit of the bath, for injecting compressed gas in order to remove excess coating that has not yet solidified so as to create a drying wave having a downward return stream of liquid metal; and a dissipating hydrodynamic-stabilization device placed between the drying blades and a last immersed roller, the dissipating hydrodynamic-stabilization device including a plurality of hydrodynamic pads for applying a load to at least one side of the metal strip and mounted so as to pivot around hinges so as to self-align the pads, the plurality of hydrodynamic pads extending transversely across a width of the strip.

A roller may be used to deflect or guide a metal strip to be coated in a metal melt bath. The roller may comprise a steel roller shell and steel bearing journals that are connected to the roller shell and arranged coaxially to each other for a rotary supporting of the roller. Disposed on each bearing journal may be a substantially cylindrical or circular disk-shaped connection portion that is made of steel and that extends radially in a direction of the roller shell. At least one of the connection portions may have at least one through opening that emerges at an end face of the roller shell. Further, a filling made of one or more filling elements that have at least one closed cavity may be arranged in the roller shell. The filling may have a structure that is symmetrical about an axis of rotation of the roller.