An efficient electrolysis system for sodium chlorate production may include round or oval cells, reactors, a product pump transfer, a buffer tank, a circulation pump, and explosive clad plate, all of which are connected by way of pipelines. Inlet and the outlet of each cell are separately connected with the reactor via titanium pipes, allowing the electrolyte to recirculate naturally between the cells and the reactors. The outlet of every cell is conical while each reactor includes a standard electrolytic unit with three to eight cells. The electrolytic units are modularly identical and symmetrically linked to the buffer tank. Within each unit, adjacent cells are connected with the explosive clad plates. The buffer tank may be divided into two partspart A and part Bwith part A connecting with the overflow port of the reactor via pipeline, and the part B connecting with the reactor via the circulation pump. Part B is equipped with a refined brine feed pipe on the top, the bottom of part A connects with a product transfer pump (3) via pipeline.

An efficient electrolysis system for sodium chlorate production may include round or oval cells, reactors, a product pump transfer, a buffer tank, a circulation pump, and explosive clad plate, all of which are connected by way of pipelines. Inlet and the outlet of each cell are separately connected with the reactor via titanium pipes, allowing the electrolyte to recirculate naturally between the cells and the reactors. The outlet of every cell is conical while each reactor includes a standard electrolytic unit with three to eight cells. The electrolytic units are modularly identical and symmetrically linked to the buffer tank. Within each unit, adjacent cells are connected with the explosive clad plates. The buffer tank may be divided into two partspart A and part Bwith part A connecting with the overflow port of the reactor via pipeline, and the part B connecting with the reactor via the circulation pump. Part B is equipped with a refined brine feed pipe on the top, the bottom of part A connects with a product transfer pump (3) via pipeline.

An efficient electrolysis system for sodium chlorate production may include round or oval cells, reactors, a product pump transfer, a buffer tank, a circulation pump, and explosive clad plate, all of which are connected by way of pipelines. Inlet and the outlet of each cell are separately connected with the reactor via titanium pipes, allowing the electrolyte to recirculate naturally between the cells and the reactors. The outlet of every cell is conical while each reactor includes a standard electrolytic unit with three to eight cells. The electrolytic units are modularly identical and symmetrically linked to the buffer tank. Within each unit, adjacent cells are connected with the explosive clad plates. The buffer tank may be divided into two partspart A and part Bwith part A connecting with the overflow port of the reactor via pipeline, and the part B connecting with the reactor via the circulation pump. Part B is equipped with a refined brine feed pipe on the top, the bottom of part A connects with a product transfer pump (3) via pipeline.

An electrode (10) is disclosed. The electrode (10) comprises an electrode substrate (20). A layer of TiO.sub.x (30, 40) with a total thickness in the range of between 40-200 m is present on at least one surface of the electrode substrate (20) and a porosity of layer of TiO.sub.x (30, 40) is below 15%. An electro-catalytic layer (50) comprising oxides of ruthenium and cerium according comprising at least 50 molar % ruthenium oxides is present on layer of TiO.sub.x (30, 40) and wherein x is in the range 1-2 for the layer of TiO.sub.x. A process for the manufacture of the electrode (10) is disclosed as are uses thereof.

Disclosed are gas permeable 3D electrodes, preferably that have practical utility in, particularly, electro-energy and electro-synthetic applications. Gas permeable materials, such as non-conductive porous polymer membranes, are attached to one or more porous conductive materials. In another aspect there is provided a method for the fabrication of gas permeable 3D electrodes, for example gas diffusion electrodes (GDEs). The 3D electrodes can be utilized in electrochemical cells or devices.

An undivided electrolysis cell for electrolyzing a liquor is disclosed which has a narrow gap between the electrodes and improved energy efficiency. The electrolysis cell comprises a porous anode, a porous cathode, and an electrically insulating separator therebetween which are all permeable to the liquor. Electrolysis is performed while directing the liquor through the porous anode, the electrically insulating separator, and the porous cathode. Gas products generated during electrolysis are carried out with the liquor and do not remain between the electrodes thereby reducing gas blinding. The electrolysis cell is particularly suitable for chlorate electrolysis.

A side stream subsystem can be used to remove impurity species from the recirculating alkali metal chloride solution in certain electrolysis systems. Silicon and/or aluminum species can be removed via precipitation after introducing an alkali metal hydroxide and magnesium chloride in a side stream line in the subsystem. The invention can allow for a substantial reduction in raw material and capital costs.

A gas diffusion electrode for an electro-synthetic or electro-energy cell, for example a fuel cell, including one or more gas permeable layers, a first conductive layer provided on a first side of the gas diffusion electrode, and a second layer, which may be a second conductive layer, provided on a second side of the gas diffusion electrode. The one or more gas permeable layers are positioned between the first conductive layer and the second layer, which may be a second conductive layer, and the one or more gas permeable layers provide a gas channel. The one or more gas permeable layers are gas permeable and substantially impermeable to the liquid electrolyte. The porous conductive material is gas permeable and liquid electrolyte permeable. The gas diffusion electrode can be one of a plurality of alternating anode/cathode sets

Embodiments of the invention relate to methods and systems for producing ammonium perchlorate.

Sodium chlorate is produced industrially via electrolysis of brine and is thus an energy intensive process. An improved cathode for this and other industrial processes is a low nickel content stainless steel whose surface has been suitably modified. With an appropriate amount of surface roughening, the cathode provides for improved overvoltages during electrolysis while still maintaining corrosion resistance.