C01B3/384

METHOD FOR PRODUCING A FUEL USING RENEWABLE HYDROGEN
20220298432 · 2022-09-22 ·

A method of providing a fuel includes providing renewable hydrogen, selectively directing at least a portion of the renewable hydrogen to one or more hydroprocessing units in a fuel production facility, and hydrogenating crude oil derived liquid hydrocarbon in the one or more hydroprocessing units using the renewable hydrogen. The renewable content of a product produced by the one or more hydroprocessing units can be determined by measuring a flow of the hydrogen feedstock, a flow of the crude oil derived liquid hydrocarbon feedstock, a relative amount of hydrogen and carbon in the crude oil derived liquid hydrocarbon feedstock, and/or a relative amount of hydrogen and carbon in the product. The selective direction of the renewable hydrogen can increase the volume of renewable content in liquid transportation fuels.

METHOD FOR PRODUCING FUEL USING RENEWABLE METHANE
20220298441 · 2022-09-22 ·

A method of producing one or more fuels having a renewable content from a fuel production process that includes one or more processing steps wherein hydrogen is reacted with crude oil derived liquid hydrocarbon, where the hydrogen is produced by a plurality of hydrogen production units based on steam methane reforming. The method includes selecting one or more hydrogen production units from the plurality of hydrogen production units which have one or more hydrogen-producing characteristics, and allocating renewable methane such that a renewable fraction of feedstock for the selected hydrogen production units is greater than a renewable fraction of feedstock for other hydrogen production units. The selected hydrogen production units are selected to increase a yield of renewable content of one or more of the fuels produced by the fuel production process and/or reduce a carbon intensity of such fuels for a given quantity of renewable methane.

FUEL CELL SYSTEM

A fuel cell system includes a reformer, fuel cell stacks, and an exhaust-gas combustor. The reformer has a tubular shape extending in an axial direction and reforms raw fuel into combustion gas. The fuel cell stacks generate electric power from the fuel gas and oxidant gas. The fuel cell stacks are arranged radially outward of the reformer in a circumferential direction to face the reformer in a radial direction. The exhaust-gas combustor burns fuel gas that is not used and included in exhaust gas from the fuel cell stacks. The exhaust-gas combustor is arranged radially inward of the reformer to face the reformer in the radial direction. Each fuel cell stack includes flat plate type cells stacked in the radial direction. This achieves downsizing of the fuel cell system.

Exhaust gas purification catalyst, exhaust gas purification method, and production method for exhaust gas purification catalyst

An exhaust gas cleaning catalyst is provided with a fire-resistant three-dimensional structural body, a first catalyst layer provide on a first surface side of the fire-resistant three-dimensional structural body, and a second catalyst layer provided on a side of the first catalyst layer opposite to the fire-resistant three-dimensional structural body. The first catalyst layer contains: a complex oxide including cerium and zirconium; and elemental rhodium. The second catalyst layer contains: a complex oxide including cerium and zirconium; and elemental palladium. The amount of cerium included in the second catalyst layer, in terms of cerium dioxide, is 10-25 g per liter of the fire-resistant three-dimensional structural body.

PROCESS FOR REDUCING AN ORGANIC MATERIAL TO PRODUCE METHANE AND/OR HYDROGEN

A process for reducing an organic material to produce methane and/or hydrogen is disclosed. The process includes: (a) contacting the organic material with an excess amount of hydrogen gas in an enclosed reduction chamber at ambient temperature, where the reduction chamber is substantially free of oxygen, and heating the reduction chamber to cause a temperature increase in the organic material from ambient temperature to up to 425° C. at a rate of up to about 8° C. per minute, under positive pressure, to form a first gaseous mixture comprising methane, hydrogen, acid, and partially reduced volatile organic molecules; (b) heating the first gaseous mixture to a temperature of about 675° C. to about 875° C. in the presence of an excess amount of hydrogen gas to form a second gaseous mixture comprising methane, hydrogen, and acid; and (c) neutralizing the second gaseous mixture with a base.

Processes for recovering LPG from a reforming-zone effluent

Embodiments of apparatuses and methods for reforming of hydrocarbons including recovery of products are provided. In one example, a method comprises separating a reforming-zone effluent into a net gas phase stream and a liquid phase hydrocarbon stream. The net gas phase stream is separated for forming an H.sub.2-rich stream and a first liquid phase hydrocarbon stream. The H.sub.2-rich stream may be contacted with an adsorbent to form an H.sub.2-ultra rich stream and a gas stream. C.sub.3/C.sub.4 hydrocarbons are absorbed from the gas stream with the liquid phase hydrocarbon stream. The gas stream may be contacted with an H.sub.2/hydrocarbon separation membrane to separate the PSA tail gas stream and form an H.sub.2-rich permeate stream and an H.sub.2 depleted non-permeate residue stream.

Heat integrated reformer with catalytic combustion for hydrogen production

A heat integrated steam reformer, which incorporates a catalytic combustor, which can be used in a fuel processor for hydrogen production from a fuel source, is described. The reformer assembly comprises a reforming section and a combustion section, separated by a wall. Catalyst (21) able to induce the reforming reactions is placed in the reforming section, either in the form of pellets or in the form of coating on a suitable structured catalyst substrate such as fecralloy sheets. Catalyst (22) able to induce the combustion reactions is placed in the combustion section in the form of coating on suitable structured catalyst substrate such as fecralloy sheet. A steam and fuel mixture (30) is supplied to the reforming section (14) where it is reformed to produce hydrogen. A fuel and an oxygen (32) containing gas mixture is supplied to the combustion section where it is catalytically combusted to supply the heat for the reformer. The close placement of the combustion and reforming catalysts facilitate efficient heat transfer. Multiple such assemblies can be bundled to form reactors of any size. The reactor made of this closely packed combustion and reforming sections is very compact.

CATALYSTS, RELATED METHODS AND REACTION PRODUCTS

The present invention generally relates to improved catalysts that provide for reduced product contaminants, related methods and improved reaction products. It more specifically relates to improved direct fuel production and redox catalysts that provide for reduced levels of certain oxygenated contaminants, methods related to the use of those catalysts, and hydrocarbon fuel or fuel-related products that have improved characteristics. In one aspect, the present invention is directed to a method of converting one or more carbon-containing feedstocks into one or more hydrocarbon liquid fuels. The method includes the steps of: converting the one or more carbon-containing feedstocks into syngas; and, converting the syngas to one or more hydrocarbons (including liquid fuels) and a water fraction. The water fraction comprises less than 500 ppm of one or more carboxylic acids.

APPARATUS AND METHOD FOR AUTOMATABLE START-UP OF A STEAM REFORMER ARRANGEMENT INTO A NORMAL OPERATING STATE, AND USE AND OPEN-LOOP CONTROL/CLOSED-LOOP CONTROL DEVICE AND COMPUTER PROGRAM PRODUCT

A method can be utilized to startup into a normal operating state a steam reformer arrangement for the production of hydrogen, methanol, or ammonia. A plurality of burners that are coupled to at least one reactor having reformer tubes may be controlled and regulated. In particular, startup may be performed out and regulated in an automated manner by the burners ensuring normal operation, in particular non-startup burners, being ignited indirectly as a function of temperature by means of burners provided specifically for startup, in particular pilot burners and startup burners, as a function of automatically evaluated flame monitoring at least at the pilot burners. This method provides time savings and savings of outlay in terms of personnel and also high operational reliability.

COMBINATION OF STRUCTURED CATALYST ELEMENTS AND PELLETS
20220212928 · 2022-07-07 · ·

A steam reformer is provided which comprises at least one externally-heated tube. Each tube comprises a first catalyst bed comprising a first catalyst in particulate form and a second catalyst supported on a structure, wherein said first catalyst bed is located between the inlet of the tube and the second catalyst supported on said structure. A process for steam reforming of a feed gas mixture using said steam reformer is also provided.