A hydrogen generator includes a reformer that generates a hydrogen-containing gas from a source gas and reforming water, a condensed water channel through which condensed water flows, a circulating water channel through which circulating water flows, an ion exchange resin filter provided to the circulating water channel and deionizing the circulating water, a reservoir tank including a first reservoir provided to the condensed water channel and a second reservoir provided to the circulating water channel, a first communicator through which the first and second reservoirs are in communication with each other, and a reforming water channel that extends from a junction of the circulating water channel and supplies the circulating water as reforming water to the reformer. The pressure in the inner space of the first reservoir is maintained to be the same as the pressure in the inner space of the second reservoir.

An end surface of each first side wall, an end surface of each first middle wall, and an end surface of each first end wall are joined to an adjacent second structure by diffusion bonding, an end surface of each second side wall, an end surface of each second middle wall, and an end surface of each second end wall are joined to an adjacent first structure or a lid structure by diffusion bonding, a thickness of each first side wall is greater than or equal to a thickness of each first middle wall, and a thickness of each second side wall is greater than or equal to a thickness of each second middle wall.

The present invention relates to a process for heating an ATR or POX comprising the steps of heating a process stream by at least one heating means, admitting the heated process stream to an ATR or POX reactor through a main burner, and heating the ATR or POX reactor to or above autoignition temperature of the process stream via the heated process stream.

The present disclosure is directed to steam reformers for the production of a hydrogen rich reformate, comprising a shell having a first end, a second end, and a passage extending generally between the first end and the second end of the shell, and at least one heat source disposed about the second end of the shell. The shell comprises at least one conduit member comprising at least one thermally emissive and high radiant emissivity material, at least partially disposed within the shell cavity. The shell further comprises at least one reactor module at least a portion of which is disposed within the shell cavity and about the at least one conduit member and comprises at least one reforming catalyst. The disclosure is also directed to methods of producing a hydrogen reformate utilizing the steam reformers, comprising the steps of combusting a combustible mixture in a burner to produce a combustion exhaust that interacts with the steam reactor module(s) through surface to surface radiation and convection heat transfer, and reforming a hydrocarbon fuel mixed with steam in the steam reformers to produce a hydrogen-containing reformate. The present disclosure is further directed to reactor modules for use with the above steam reformers and methods of producing a hydrogen reformate.

A steam reformer, with a combustion chamber, catalyst tubes arranged in several rows, with burners for heating the catalyst tubes, with feed conduits each for supplying the catalyst tubes with educt gas and the burners with air and fuel gas, with collecting conduits for discharging the product gas, with channels for discharging the burner waste gases from the combustion chamber, wherein the ceilings of the channels each are formed by the bottom or the ceiling of the combustion chamber, and wherein the channels for discharging the burner waste gases are designed such that the flow velocity of the burner waste gases is constant along the entire length of the channels, as seen vertically to the catalyst tubes.

Hydrogen production systems and methods of producing the same are provided. In an exemplary embodiment, a hydrogen production system comprises a reformer reactor that comprises a reformer reactor wall. A plurality of reformer tubes are interconnected to define a reformer lattice that has a reformer inner flow path and a reformer outer flow path. The plurality of reformer tubes are within the reformer reactor and connected to the reformer reactor wall at a plurality of discrete locations. The reformer lattice defines a combustor side that is one of the reformer inner or outer flow paths, and a reformer side that is the other of the reformer inner or outer flow paths. A reformer catalyst is positioned within the reformer side.

A process and a plant for the continuous conversion of a hydrocarbonaceous feed gas into a synthesis gas comprising carbon monoxide and hydrogen, wherein the H.sub.2/CO molar ratio of the product gases can be varied within a wide range. This is achieved in that at least a part of a methane-rich gas obtained during the fractionation of the raw synthesis gas is admixed to the feed gas mixture, and that in the alternative at least a part of the H.sub.2 product gas and/or a fraction of a hydrogen-rich gas increased with respect to the normal operation of the process is admixed to the heating gas mixture, in order to lower the H.sub.2/CO ratio, or at least a part of the CO product gas and/or a fraction of a carbon monoxide-rich gas increased with respect to the normal operation of the process is admixed to the heating gas mixture, in order to increase the H.sub.2/CO ratio.

A down-fired flame burner includes a flame holder positioned below the burner. The flame holder includes a plurality of perforations that collectively confine a combustion reaction of the burner to the flame holder.

A dry reforming methane to synthesis gas catalyst is provided. The catalyst has a primary metal of magnesia (MgO). A secondary metal is mixed with the primary metal. The primary metal and the secondary metal have crystalline structures that are close to one another so as to be in solid solution with the support and form a mono-crystalline structure.

Processes and apparatus for low-CO2 emissions methanol production using a high efficiency (>90%) reformer fired with a low-carbon fuel (C:H<0.03) to produce syngas. CO2 is removed from the syngas, and the CO2-lean syngas is fed to a methanol synthesis loop. A purge stream from the methanol synthesis loop is processed to recover a hydrogen-rich stream and a tail gas stream. The hydrogen-rich stream is supplied as fuel to fire the reformer, along with a portion (<10%) of the tail gas, to produce a CO2-lean flue gas (<3 vol %, dry basis). The flue gas is optionally cooled below a dew point to form condensate, which can be collected and removed. The methanol production can have a carbon efficiency of 97% or more, and a CO2 emissions reduction (compared to natural gas firing) of 88% or more.