One embodiment of the present invention is a unique method for operating a fuel cell system. Another embodiment is a unique system for reforming a hydrocarbon fuel. Another embodiment is a unique fuel cell system. Other embodiments include apparatuses, systems, devices, hardware, methods, and combinations for fuel cell systems and steam reforming systems. Further embodiments, forms, features, aspects, benefits, and advantages of the present application will become apparent from the description and figures provided herewith.

A combined reforming apparatus is provided. The combined reforming apparatus includes a body, a first catalyst tube disposed inside the body and reacting at a first temperature to reform hydrocarbons (C.sub.xH.sub.y) having two or more carbon atoms into methane (CH.sub.4), a second catalyst tube disposed inside the body, connected to the first catalyst tube, and reacting at a second temperature higher than the first temperature to reform methane (CH.sub.4) into synthesis gas comprising hydrogen (H.sub.2) and carbon monoxide (CO), a combustion unit configured to supply heat to the first and second catalyst tubes, a gas supply pipe configured to supply hydrocarbon gas to the first catalyst tube, a first steam supply pipe configured to supply steam to the first catalyst tube, and a second steam supply pipe configured to supply steam to the second catalyst tube.

The present invention relates to a device, using electrical resistance measurements, and a method to detect the undesirable carbon formation due to chemical processing of mixture of higher hydrocarbons subjected to high temperatures in process equipment such as methane steam reformers, heat exchangers, pipes.

A reformer for production of synthesis gas may include a reformer firing space having a reformer base, reformer walls, and a reformer roof. The reformer may include a first reformer tube and a second reformer tube, with at least sections of the first reformer tube and the second reformer tube being arranged within the reformer firing space. At least one reformer burner is disposed outside the reformer firing space. A cooling duct on or beneath the reformer base is disposed between the first reformer tube and the second reformer tube. The first reformer tube and the second reformer tube can be connected to a collecting system outside the reformer firing space, with the collecting system being disposed beneath the reformer base.

A reactor system for carrying out an endothermic reaction of a feed gas, including: a structured catalyst arranged for catalyzing the endothermic reaction of a feed gas, the structured catalyst including a macroscopic structure of electrically conductive material, the macroscopic structure supporting a ceramic coating, wherein the ceramic coating supports a catalytically active material; a pressure shell housing the structured catalyst; heat insulation layer between the structured catalyst and the pressure shell; at least two conductors electrically connected to the electrically conductive material and to an electrical power supply placed outside the pressure shell, wherein the electrical power supply is dimensioned to heat at least part of said structured catalyst to a temperature of at least 200 C. by passing an electrical current through the electrically conductive material. Also, a process for performing an endothermic reaction of a feed gas.

A convectively heated steam/methane reformer having a shell and tube reforming reactor for hydrogen production. A reactor core containing the reactants is convectively heated by hot air flowing through the shell or annulus of the reactor. Heated air is supplied to the reactor through several fluid inlets on the shell side of the reformer.

The present disclosure is directed to steam reformers for the production of a hydrogen rich reformate, comprising a shell having a first end, a second end, and a passage extending generally between the first end and the second end of the shell, and at least one heat source disposed about the second end of the shell. The shell comprises at least one conduit member comprising at least one thermally emissive and high radiant emissivity material, at least partially disposed within the shell cavity. The shell further comprises at least one reactor module at least a portion of which is disposed within the shell cavity and about the at least one conduit member and comprises at least one reforming catalyst. The disclosure is also directed to methods of producing a hydrogen reformate utilizing the steam reformers, comprising the steps of combusting a combustible mixture in a burner to produce a combustion exhaust that interacts with the steam reactor module(s) through surface to surface radiation and convection heat transfer, and reforming a hydrocarbon fuel mixed with steam in the steam reformers to produce a hydrogen-containing reformate. The present disclosure is further directed to reactor modules for use with the above steam reformers and methods of producing a hydrogen reformate.

A convectively heated steam/methane reformer having a shell and tube reforming reactor for hydrogen production. A reactor core containing the reactants is convectively heated by hot air flowing through the shell or annulus of the reactor. Heated air is supplied to the reactor through several fluid inlets on the shell side of the reformer.

A reforming device according to the present invention has a compressor, a first heat exchanger, a desulfurization device, a reformer, a raw material gas branching line that extracts a compressed natural gas from a downstream side of the desulfurization device with respect to the flow direction of the natural gas and supplies the natural gas to the reformer, and a flue gas discharging line that discharges a flue gas generated in the reformer, wherein the first heat exchanger is provided in the flue gas discharging line, and the flue gas is used as a heating medium of the compressed natural gas.

Hydrogen generation assemblies, hydrogen purification devices, and their components, and methods of manufacturing those assemblies, devices, and components are disclosed. In some embodiments, the devices may include an insulation base having insulating material and at least one passage that extends through the insulating material. In some embodiments, the at least one passage may be in fluid communication with a combustion region.