C01B3/388

Production of synthesis gas from natural gas with copper—iron—manganese oxide oxygen carriers/catalysts via partial oxidation and dry reforming processes

Materials, methods of making, and methods of providing a trimetallic oxygen carrier for converting methane containing fuel to synthesis gas. The trimetallic oxygen carrier comprises Cu.sub.xFe.sub.yMn.sub.zO.sub.t, where Cu.sub.xFe.sub.yMn.sub.zO.sub.t is a chemical composition with 0<x3 and 0<y3 and 0<z3 and, 0<t5. For example, Cu.sub.xFe.sub.yMn.sub.zO.sub.t may be one of CuMnFeO.sub.4, CuFe.sub.0.5Mn.sub.1.5O.sub.4, CuFeMn.sub.2O.sub.4, CuFe.sub.2MnO.sub.4, or Cu impregnated on FerMnsOu, Fe impregnated on CurMnsOu, Mn impregnated on CurFesOu where r>0, s>0 and u>0 and combinations thereof. Reaction of trimetallic Cu.sub.xFe.sub.yMn.sub.zO.sub.t with methane generates a product stream comprising at least 50 vol. % CO and H.sub.2.

Method and system for converting associated gas

A volume of natural gas including a volume of methane and a volume of other alkanes may be cleaned of the other alkanes using a steam reformer system to create synthesis gas.

A PLANT AND PROCESS FOR PRODUCING SYNTHESIS GAS
20200354216 · 2020-11-12 · ·

A synthesis gas plant for producing synthesis gas, said synthesis gas plant including an electrically heated reforming reactor system including a first catalyst active for catalyzing steam methane reforming reaction, said electrically heated reforming reactor system being arranged to receive a feed gas comprising hydrocarbons and outletting a first synthesis gas stream. The synthesis gas plant also includes a post converter downstream the electrically heated reforming reactor system, said post converter housing a second catalyst active for catalyzing steam methane reforming/methanation reactions and reverse water gas shift reaction, said post converter being arranged to receive at least part of said first synthesis gas stream and outletting a second synthesis gas stream. Furthermore, the synthesis gas plant includes means for adding a heated CO.sub.2 rich gas stream to the at least part of the first synthesis gas stream upstream the post converter and/or into the post converter.

PROCESS AND SYSTEM FOR PRODUCING SYNTHESIS GAS

A process for producing synthesis gas, the process including the steps of: a) in a reforming reactor, reacting a hydrocarbon feed stream together with an oxidant gas stream, thereby producing a first synthesis gas stream; b) providing a heated CO.sub.2 rich gas stream to an adiabatic post converter including a second catalyst active for catalyzing steam methane reforming, methanation and reverse water gas shift reactions; and c) in the adiabatic reforming post converter, letting at least a part of the first synthesis gas stream and the heated CO.sub.2 rich gas stream undergo steam methane reforming, methanation and reverse water gas shift reactions to thereby provide a product gas stream, the product gas stream being a synthesis gas stream. Also, a system for producing synthesis gas.

Operation of internal combustion engine with improved fuel efficiency

A process of operating a spark-ignited internal combustion engine (SI-ICE) with improved fuel efficiency and reduced emissions including under steady state and under lean-operating conditions at high overall air to fuel (AFR) ratios. A first supply of high octane hydrocarbon fuel, such as gasoline or natural gas, and a first supply of oxidant are fed to a fuel reformer to produce a gaseous reformate with a reforming efficiency of greater than 75 percent relative to equilibrium. The gaseous reformate is mixed with a second supply of oxidant, after which the resulting reformate blended oxidant is fed with a second supply of high octane hydrocarbon fuel to the SI-ICE for combustion. Steady state fuel efficiency is improved by more than 3 percent, when the reformate comprises from greater than about 1 to less than about 18 percent of the total volume of reformate blended oxidant fed to the engine.

COMBINED REFORMER
20240017230 · 2024-01-18 ·

The present disclosure provides a combined reformer capable of continuously performing different reforming reactions by sequentially supplying heat from the combustion gas to the two or more catalyst tubes that react at different temperatures. Also, the present disclosure provides a combined reformer capable of enhancing the reforming efficiency with a U-shaped first catalyst tube including a preheating section where the hydrocarbon gas is preheated, flowing parallel to the combustion gas, and a reforming section where the catalytic reforming takes place.

AN APPARATUS FOR IMPROVING THERMAL EFFICIENCY OF STEAM PRODUCTION

An apparatus for improving thermal efficiency of steam production is provided. In one embodiment, the apparatus can include: a BFW heat exchanger in fluid communication with a hydrocarbon gas source and a boiler feed water source, wherein the BFW heat exchanger is configured to allow for the natural gas stream to exchange heat with the first BFW stream such that the hydrocarbon gas stream is pre-heated within the BFW heat exchanger and the BFW stream is cooled; a syngas production facility in fluid communication with the BFW heat exchanger, wherein the syngas production facility comprises a steam methane reformer (SMR) that is configured to convert natural gas within the hydrocarbon gas stream into a hot product stream comprising hydrogen and carbon monoxide, wherein the SMR comprises a plurality of burners; and a third heat exchanger in fluid communication with the first heat exchanger and the syngas production facility, wherein the third heat exchanger is configured to exchange heat between the hot product stream and the first BFW stream, thereby creating a hot BFW stream and a cooled product stream.

OPERATION OF INTERNAL COMBUSTION ENGINE WITH IMPROVED FUEL EFFICIENCY

A process of operating a spark-ignited internal combustion engine (SI-ICE) with improved fuel efficiency and reduced emissions including under steady state and under lean-operating conditions at high overall air to fuel (AFR) ratios. A first supply of high octane hydrocarbon fuel, such as gasoline or natural gas, and a first supply of oxidant are fed to a fuel reformer to produce a gaseous reformate with a reforming efficiency of greater than 75 percent relative to equilibrium. The gaseous reformate is mixed with a second supply of oxidant, after which the resulting reformate blended oxidant is fed with a second supply of high octane hydrocarbon fuel to the SI-ICE for combustion. Steady state fuel efficiency is improved by more than 3 percent, when the reformate comprises from greater than about 1 to less than about 18 percent of the total volume of reformate blended oxidant fed to the engine.

PROCESS COMPRISING EXOTHERMAL CATALYTIC REACTION OF A SYNTHESIS GAS AND RELATED PLANT
20200031664 · 2020-01-30 ·

A synthesis process comprising steam reforming a gaseous hydrocarbon feedstock (11); exothermically reacting the resulting synthesis gas; removing heat from said exothermal reaction by producing steam (32); using said steam as heat input to the steam reforming, wherein the steam reforming comprises: a) forming a mixture (30) containing steam and hydrocarbons by at least the step of adding a first stream of water (26) to the hydrocarbon feedstock (11); b) heating said mixture (30) by indirect heat exchange with synthesis gas; c) reforming said mixture after said heating step b).

Methods and apparatus for offshore power generation from a gas reservoir

Offshore systems and methods may be configured for offshore power generation and carbon dioxide injection for enhanced gas recovery for gas reservoirs. For example, a method may include: providing an offshore facility including a gas turbine, and a gas separator; producing a produced gas from a gas reservoir to the offshore facility; combusting the produced gas in a gas turbine to produce power and a flue gas; at least partially removing nitrogen from the flue gas in a gas separator to produce a carbon dioxide-enriched flue gas and a nitrogen-enriched flue gas; compressing the carbon dioxide-enriched flue gas in a gas compressor to produce a compressed gas; and injecting the compressed gas from the gas compressor into the gas reservoir, wherein 80 mol % or more of hydrocarbon in the produced gas is combusted and/or injected into the gas reservoir.