A sheet of glass can be formed in a batch process by introducing molten glass onto a layer of molten tin within a tank. The tank may be outfitted with infrared emitters to control the amount of heat delivered to the tank while the sheet of glass is formed. A lower surface of the tank can have a three-dimensional shape, and the molten tin may be removed from the tank while the sheet of glass is ductile so that the sheet of glass is molded by the three-dimensional shape, thereby producing a shaped sheet of glass. The delivery of infrared energy to the tank may be facilitated by one or more ceramic glass surface.

A system for levitating a softened, viscous or viscoelastic material by near field acoustic levitation. The system includes a support structure having a rigid surface, and a vibration generator operatively connected to the rigid surface. The vibration generator transmits acoustic waves to the rigid surface at a frequency and an amplitude sufficient to vibrate the rigid surface and create a gas squeeze film between the material and the rigid surface. The gas squeeze film has a pressure greater than ambient air pressure and sufficient to levitate the material. The system is particularly suited for transporting, forming, or casting heated glass. Also disclosed are methods for transporting, forming, and casting heated glass using near field acoustic levitation.

Disclosed are apparatuses and methods for non-contact processing a substrate, for example a glass substrate, overtop a gas layer. The support apparatus includes a plurality of gas bearings positioned on a pressure box supplied with a pressurized gas. Some embodiments are directed to a method of supporting and transporting softened glass. The method includes placing the glass in proximity to a gas bearing device having a support surface with a plurality of outlet ports disposed therein. Some embodiments are in directed to a glass processing apparatus comprising an air table configured to continuously transport and support a stream of glass and a plurality of modular devices supported by a support structure and disposed above the air table. Some embodiments are directed to a method for flattening viscous glass using a two-sided gas bearing device or a one-sided gas bearing device.

A glass sheet forming method utilizes first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. In one embodiment the glass sheet is moved horizontally on the lower mold, and in another embodiment the glass sheet is moved horizontally on the first upper mold.

A glass sheet press forming station (32) and method for press forming hot glass sheets with transverse curvature is performed by initially limiting the central forming of a glass sheet (G) between its end portions upon pickup from a roll conveyor to an upper mold (38) and prior to press forming with an associated lower mold (66) to prevent central area optical distortion of the press formed glass sheet.

A method of making articles from preformed materials includes placing a preformed material on a mold such that a non-quality region of the preformed material contacts the mold and a quality region of the preformed material is free of contact with the mold. A non-contact support is provided to the quality region to control sagging of the quality region. A reformable area of the preformed material is formed into a select shape by contacting the reformable area with a forming tool while restricting contact between the forming tool and the reformable area to the non-quality region. After the forming of the reformable area, an article is extracted from the quality region.

A device for bending sheets of glass, includes conveying rollers that convey the sheets one after another in a longitudinal direction, carrying them under an upper bending die and onto a receiving surface formed by the upper level of the rollers under the die. The device includes an intermediate support including a contact path for supporting the sheet of glass to be pressed lying under the die. The contact path has, parallel to the edge of the sheet to be pressed, a curvature that is less accentuated than the curvature that is to be imparted by the upper die. The intermediate support can rise above the receiving surface and support the sheet to be pressed until the sheet breaks contact with the rollers. The intermediate support can be lowered down below the receiving surface. A sheet-pressing system can press the periphery of the sheet against the upper bending die.

A system for forming a glass panel includes a mixing apparatus for weighing and mixing glass particles and additives, an oven for melting and holding molten glass, a float chamber for floating molten glass thereover, an annealing lehr, and at least a nozzle for delivering compressed air at least of one of a first pressure and a second pressure.

A system for levitating a softened, viscous or viscoelastic material by near field acoustic levitation. The system includes a support structure having a rigid surface, and a vibration generator operatively connected to the rigid surface. The vibration generator transmits acoustic waves to the rigid surface at a frequency and an amplitude sufficient to vibrate the rigid surface and create a gas squeeze film between the material and the rigid surface. The gas squeeze film has a pressure greater than ambient air pressure and sufficient to levitate the material. The system is particularly suited for transporting, forming, or casting heated glass. Also disclosed are methods for transporting, forming, and casting heated glass using near field acoustic levitation.

The present invention relates to a device for bending at least one glass pane, having a lower bending mould with a working surface that is suitable for influencing the shape of at least one glass pane, an upper shaping tool arranged opposite the working surface that is suitable for generating a positive pressure on the surface of the at least one glass pane facing away from the working surface,
where the upper shaping tool has a hollow space with at least one opening oriented toward the lower bending mould and a membrane closing the opening and is equipped with means for introducing a gas into the hollow space in order to deform the membrane in the direction of the lower bending mould and to thus generate the positive pressure.