A method may include (1) coating a segment of fiber optic cable with an adhesive substance, (2) forming a coil of the segment of fiber optic cable, (3) deforming the coil into a noncircular shape defining a slot external to the coil while obeying a minimum bend radius requirement for the segment of fiber optic cable, and (4) activating the adhesive substance to stabilize the noncircular shape of the coil. Various other methods and apparatuses, such as those for performing the deforming operation, are also disclosed.

A system and methods are described herein for preheating a preform in a preheater furnace and then transferring the preheated preform to a consolidation furnace for chemical treatment and sintering the preform into a clear glass which can be drawn into optical fiber. In addition, the preheater furnace is described herein which is configured to heat the preform per a predetermined heat-profile until the preform is uniformly heated to a temperature above 1000 C.

A method for elongating a glass preform for an optical fiber is provided for producing a glass rod having a smaller diameter by elongating the glass preform having a large diameter, the method including: when the glass preform having a tapered transparent glass portion at one end of a straight body of the glass preform and a tapered portion including an opaque glass portion at another end is elongated, prior to the elongating, cutting a part of the tapered portion including the opaque glass portion, wherein a cut surface of the part is a lower end of the glass preform; and welding the cut surface of the tapered portion to a pulling dummy connected to a pulling mechanism in a elongating apparatus, wherein the cut surface is circular and has an outer diameter ranging from 135 mm to 160 mm.

The vacuum-based methods of forming an optical fiber preform include applying a vacuum to a preform assembly. The preform assembly has at least one glass cladding section with one or more axial through holes, with one or more canes respectively residing in the one or more axial through holes. The opposite ends of the at least one glass cladding section are capped to define a substantially sealed internal chamber. A vacuum is applied to the substantially sealed internal chamber to define a vacuum-held preform assembly. The methods also include heating the vacuum-held preform assembly to just above the glass softening point to consolidate the vacuum-held preform to form the cane-based glass preform. An optical fiber is formed by drawing the cane-based glass preform. The same furnace used to consolidate the vacuum-held preform can be used to draw the optical fiber.

An automated large outside diameter preform tipping process. A zone of the preform is heated inside a furnace and softened. The preform tip is shaped and the process is controlled by the movement of the glass above and below the heating zone and by sensing the weight of the lower part of the preform, which in effect is a measure of the viscosity of the softened material. Once the correct viscosity is reached, the bottom holder is moved away from the top holder with a non-linear, accelerated velocity profile (derived from the FEM simulation of glass flow) which is precisely programmed and controlled so that the preform tip is optimally shaped (usually short and sharp tipped) with minimum waste and waveguide distortion when drawn into a fiber. The same concept of the non-linear, accelerated velocity profile can also be applied to other tipping processes such as horizontal preform tipping processes.

There is provided a method for producing a multicore optical fiber while depressurizing holes in a common cladding tube. A production method for a multicore optical fiber includes a preform forming step of forming a common cladding tube having a plurality of holes extending between a first end and a second end, an end-face working step of digging the common cladding tube from the second end to a predetermined depth to forming a third end, a connection step of connecting a glass tube to the second end, an insertion step of inserting core rods into the holes to the third end, a sealing step of sealing the first end, and a drawing step of spinning the multicore optical fiber while depressurizing the holes through the glass tube and combining the common cladding tube and the core rods from the first end.

Apparatus and method for producing elongated glass components with low bow. The apparatus may include a heating element to heat a bulk glass component where a strand may be drawn from the bulk glass component in a downward direction and a gripper device including a clamping element to support the strand while pulling or drawing it from the bulk glass component in a linear motion, and a low-friction mounting element attached to the clamping element which allows translational movement of the clamping element in an x-y plane. The gripper device may further be used to reduce bow in the strand while it is being drawn by moving the clamping element on the mounting element in a direction opposite the direction of any measured transverse acceleration.

There is provided a method for producing a multicore optical fiber while reducing the mass of a glass block to be connected to a common cladding tube. A production method for a multicore optical fiber includes in order, a preform forming step of forming a common cladding tube having a plurality of holes extending between a first end and a second end, an insertion step of inserting core rods in the holes in a state in which end portions of the core rods are recessed from the first end, a heat shrinkage step of reducing a diameter of the first end by heating, a sealing step of sealing the holes by connecting a glass block to the first end, and a drawing step of depressurizing insides of the holes from the second end and performing spinning from the first end while combining the common cladding tube and the core rods.

Methods for producing glass components and obtainted glass component, e.g. optical fiber preform. A method includes providing a cladding tube (110) with a longitudinal axis including a first and a second bore separated by a chamfered region (114); inserting a spacer (120) into the first bore; inserting a rod (130) into the first bore (116); moving the spacer (120) into the chamfered section (114), causing the spacer (120) to rotate within the chamfered region (114); and rotating the cladding tube (110) into a vertical orientation, whereby the spacer (120) is prevented from entering the second bore (118) and supports the rod (130). Each portion of the chamfered region has a height perpendicular to the longitudinal axis greater than the height of the second bore. The spacer has a length parallel to the longitudinal axis greater than the height of the second bore but less the distance between the deepest point of the bottom of the chamfered region and an intersection of the top of the chamfered region and the first bore.

A process for manufacturing an MCF preform having a center longitudinal axis, a plurality of core rods each positioned in a respective core hole and extending along the axis, and a common cladding covering each of the plurality of core rods. The process includes the following steps. A cylinder is provided which will form the cladding of the preform and may have a center core hole. Peripheral core holes are created in the cylinder extending along the longitudinal axis. Each of a plurality of core rods is inserted into a respective peripheral core hole. The cylinder with the core rods inserted in the respective core holes is heated by exposing the cylinder and core rods to a heating element, thereby integrating the core rods and the cylinder and forming the preform, wherein the position error of the core holes with respect to the diameter of the preform is ?0.6%.