Embodiments of the present disclosure generally relate to encapsulated optical devices and methods for fabricating the encapsulated optical devices. In one or more embodiments, a method for encapsulating an optical device includes depositing a metallic silver layer on a substrate, depositing a barrier layer on the metallic silver layer, where the barrier layer contains silicon nitride, a metallic element, a metal nitride, or any combination thereof, and depositing an encapsulation layer containing silicon oxide on the barrier layer.

As the cost of energy has increased, the use of solar coatings on automotive and architectural glazing has enjoyed massive growth. Most solar coatings have metallic silver layers that are highly reflective in the infrared. The silver is deposited over a wetting layer which must have a certain level of roughness to prevent agglomeration of the silver and to ensure good adhesion. However, a very smooth wetting layer is beneficial in minimizing haze and improving solar performance. These competing factors make it difficult to deposit a silver layer that promotes both high stability and good adhesion as well as excellent optical and solar properties. The disclosure uses an AgAl/Ag bilayer, which transitions in the composition from silver-aluminum to silver. The bilayer has excellent stability and does not require a rough substrate, thus enabling the use of a smooth high-aluminum-content ZnAlOx wetting layer in providing a coating with superior stability, adhesion, optical, and solar characteristics.

A reflective optical coating has a thin film of silver as the primary reflecting material, a thin protective anti-oxidation layer of nickel oxide (NiO) deposited directly on top of the silver layer, and one or more thin transparent barrier layers deposited on top of the NiO, where each barrier layer is composed of a fluoride, a metal oxide, or a nitride. Optionally, a thin protective layer of NiO or Ni may be included, directly beneath the silver layer. Optionally, one or more thin barrier underlayer(s) may be included below the silver (and below the Ni or NiO protective layer, if present), where each of the barrier underlayers is a fluoride, a metal oxide, a metal nitride, or a bare metal.

A dielectric mirror includes a coating having alternating high and low index layers. The mirror coating has no metallic reflective layer of Al or Ag in certain example embodiments, and may have film side and/or glass side visible reflection of from about 50-90% (more preferably from about 60-80% and most preferably from about 65-75%) and visible transmission of from about 10-50% (more preferably from about 10-40% or 20-40%) in certain example embodiments.

The invention concerns reflective opaque panels that can be used as facing panels or decorative panels. They consist of a substrate coated with a stack of layers comprising, in the following order, at least (i) a transparent substrate (S), (ii) a first dielectric layer which is a high refractive index dielectric layer (H1), (iii) a second dielectric layer which is a low refractive index dielectric layer (L1), and (vi) a single chromium-based layer.

Embodiments of the present disclosure generally relate to encapsulated optical devices and methods for fabricating the encapsulated optical devices. In one or more embodiments, a method for encapsulating an optical device includes depositing a metallic silver layer on a substrate, depositing a barrier layer on the metallic silver layer, where the barrier layer contains silicon nitride, a metallic element, a metal nitride, or any combination thereof, and depositing an encapsulation layer containing silicon oxide on the barrier layer.

A plurality of vehicular electrochromic mirror reflective elements includes first and second vehicular electrochromic mirror reflective elements, each having a respective planar rear glass shaped substrate and a respective planar front glass substrate. The planar front glass shaped substrates are cut out from a planar glass sheet. Each planar rear glass shaped substrate is joined with a respective planar front glass substrate portion of the planar glass sheet via a respective perimeter seal. With the planar rear glass shaped substrate joined with the planar front glass shaped substrate, the circumferential perimeter cut edge of the planar front glass shaped substrate and the circumferential perimeter cut edge of the planar rear glass shaped substrate are processed to provide a circumferential rounded perimeter edge of the respective vehicular electrochromic mirror reflective element having a radius of curvature of at least 2.5 mm.

A head-up display system with an imaging unit for generating an image on a projection surface is described. The projection surface is provided for reflecting at least a part of the image. The projection surface includes a transparent screen having a transparent substrate and at least one electrically conductive coating with at least one functional layer on at least one surface of the transparent substrate.

A dielectric mirror includes a coating having alternating high and low index layers. The mirror coating has no metallic reflective layer of Al or Ag in certain example embodiments, and may have film side and/or glass side visible reflection of from about 50-90% (more preferably from about 60-80% and most preferably from about 65-75%) and visible transmission of from about 10-50% (more preferably from about 10-40% or 20-40%) in certain example embodiments.

A battery powered deposition system and process for applying aluminum, silver, and SiO films (and their derivatives such as aluminum oxide, aluminum nitride and silicon dioxide) especially for making broadband reflective coatings for mirrors. One or more filaments are wetted with a filament wetting material such as aluminum or a silver alloy. In a preferred embodiment filaments are heated quickly to a high temperature with an array of batteries and the filament wetting material is deposited as a reflective coating on the mirror.