C04B35/6264

GREEN COMPOSITIONS FOR MAKING REFRACTORY CERAMIC
20220371965 · 2022-11-24 ·

A green ceramic composition comprising (i) ceramic particles, (ii) a synthetic polymeric binder, the synthetic polymeric binder having (a) monomeric units deriving from a soft monomer, (b) monomeric units deriving from a hard non-acidic monomer, (c) monomeric units deriving from an acidic monomer, and (d) monomeric units deriving from a hydroxy-functionalized monomer, and (iii) water.

Method for Manufacturing Silicon Nitride Substrate
20220371963 · 2022-11-24 ·

The present invention relates to a method for manufacturing a silicon nitride substrate and, more specifically, comprises the steps of: forming a slurry by mixing silicon nitride powder, a ceramic additive, and a solvent; molding the slurry to form sheets; sandwiching at least one of the sheets between a lower plate and an upper plate to form a stacked structure; degreasing the stacked structure; and sintering the stacked structure. At least one of the lower plate and the upper plate comprises a plurality of protrusions provided on one surface thereof, and the protrusions extend in parallel to each other in one direction.

Ceramic component

A ceramic component, wherein the component contains 20 to 60 wt. % SiC, 5 to 40 wt. % free silicon and 10 to 65 wt. % free carbon. The disclosure also relates to the use of the component. The method for producing the ceramic component includes the following steps: a) providing a green body based on carbon, which has been produced by means of a 3D-printing method, b) impregnating the green body with a solution selected from the group consisting of a sugar solution, a starch solution or a cellulose solution, or a resin system including a mixture containing at least one resin, at least one solvent and at least one curing agent, wherein the at least one resin and the at least one solvent are different, c) drying or curing the impregnated green body.

Green ceramic mixtures comprising a stabilized emulsion and methods for forming a ceramic body
11505499 · 2022-11-22 · ·

Green ceramic mixtures include at least one inorganic component, at least one organic binder, and a stable emulsion including at least one lubricant, at least one aqueous solvent, and at least one emulsifier. Methods for forming ceramic bodies include forming a green ceramic mixture including a stable emulsion and extruding the green ceramic mixture. The methods and green ceramic mixtures can be used to produce green and fired ceramic bodies.

METAL PASTE FOR HYBRID ADDITIVE MANUFACTURING AND METHOD OF 3D PRINTING

Paste compositions for additive manufacturing and methods for the same are provided. The paste composition may include an organic vehicle, and one or more powders dispersed in the organic vehicle. The organic vehicle may include a solvent, a polymeric binder, a thixotropic additive, and a dispersant. The organic vehicle may be configured to provide the paste composition with a suitable viscosity. The organic vehicle may also be configured to provide a stable paste composition for a predetermined period of time.

Zirconia/titanium oxide/cerium oxide doped rare earth tantalum/niobate RETa/NbO4 ceramic powder and preparation method thereof

The present disclosure relates to the technical field of ceramic powder preparation, and discloses a zirconia/titania/cerium oxide doped rare earth tantalum/niobate RETa/NbO.sub.4 ceramic powder and a preparation method thereof. A general chemical formula of the ceramic powder is RE.sub.1-x(Ta/Nb).sub.1-x(Zr/Ce/Ti).sub.2xO.sub.4, 0<x<1, the crystal structure of the ceramic powder is orthorhombic, the lattice space group of the ceramic powder is C222.sub.1, the particle size of the ceramic powder ranges from 10 to 70 μm, and particles of the ceramic powder are spherical. During preparation, the raw materials are ball-milled before a high temperature solid phase reaction, then mixed with a solvent and an organic binder to obtain a slurry C, then centrifuged and atomized to obtain dry pellets, and finally sintered to obtain a zirconia/titanium oxide/cerium oxide doped rare earth tantalum/niobate RETa/NbO.sub.4 ceramic powder, which satisfies the requirements of APS technology for ceramic powders.

BLADDER CAST SLURRY INFILTRATION
20220363605 · 2022-11-17 ·

A method of forming a bladder cast ceramic matrix composite (CMC) article including infiltrating a CMC substrate positioned in a cavity of a mold body with a slurry. The CMC substrate includes reinforcement material defining inner spaces. The slurry includes solid particles and a carrier material. During infiltration, the slurry at least partially fills at least a portion of the inner spaces of the CMC substrate. The method also includes inflating at least one bladder that is coupled to the mold body and disposed within the cavity such that a surface of the at least one bladder in an inflated configuration contacts at least one surface of the CMC substrate. The method also includes drying the slurry to remove at least a portion of the carrier material form an infiltrated CMC and deflating the at least one bladder.

Method for fabricating a ceramic heating body with porous heating film
11498875 · 2022-11-15 · ·

The present application discloses a method for fabricating a ceramic heating body with a porous heating film, which relates to technical field of fabricating method of heating body; the method including mixing, ball-milling, defoaming, molding and drying, sintering, paraffin filling, machining, coating, metalizing sintering, and electrode leading; the beneficial effects of the present application is simple in whole fabricating method, and by using a box furnace to sinter the green body under an oxidizing atmosphere and normal pressure, the fabricated ceramic heating body is heated uniformly and the heating efficiency is high.

GLASSY CARBON COMPACT

A glassy carbon compact according to the present invention has a maximum inscribed sphere diameter of 5 mm or greater, comprises pores having diameters of 500 nm or less dispersed throughout the glassy carbon compact, and has a density of 1.1 g/cm.sup.3 or greater.

ZIRCONIA CERAMIC, METHOD FOR PREPARING ZIRCONIA CERAMIC, USE THEREOF, AND COMPOSITION INCLUDING THE SAME
20220356121 · 2022-11-10 ·

A zirconia ceramic includes the following elements: 60.5-70.5 wt % of Zr, 2.5-5.45 wt % of Y, 0.05-2.65 wt % of Al, 0.015-1.07 wt % of Si, and 0.34-2.8 wt % of M. M includes at least one of Nb or Ta. The zirconia ceramic has a phase composition which includes tetragonal zirconia, alumina and zirconium silicate. The total content of alumina and zirconium silicate is 0.2-12 wt %, and the content of the tetragonal zirconia is 84-99.3 wt %. The tetragonal zirconia includes a solid solution of zirconia formed with yttrium oxide and M.sub.xO.sub.y, x satisfies 1≤x≤3, and y satisfies 3≤y≤6.