C04B35/62655

HALLOYSITE POWDER
20220371903 · 2022-11-24 · ·

Provided is halloysite powder having a small b value. The halloysite powder is powder including a granule in which halloysite including halloysite nanotubes is aggregated, the granule has a first pore deriving from a tube hole of the halloysite nanotubes and a second pore different from the first pore, and the Fe.sub.2O.sub.3 content is not more than 2.00 mass %.

Ceramic particle composite material

To provide a ceramic particle separable composite material having a calcium phosphate sintered body particle with which bioaffinity reduction and solubility change are suppressed as much as possible and which has a smaller particle diameter. A ceramic particle separable composite material comprising a ceramic particle and a substrate, wherein: the ceramic particle and the substrate are chemically bonded to each other, or the ceramic particle physically adheres to or is embedded in the substrate; the ceramic particle has a particle diameter within a range of 10 nm to 700 nm; the ceramic particle is a calcium phosphate sintered body particle; and the ceramic particle contains no calcium carbonate.

Zirconia/titanium oxide/cerium oxide doped rare earth tantalum/niobate RETa/NbO4 ceramic powder and preparation method thereof

The present disclosure relates to the technical field of ceramic powder preparation, and discloses a zirconia/titania/cerium oxide doped rare earth tantalum/niobate RETa/NbO.sub.4 ceramic powder and a preparation method thereof. A general chemical formula of the ceramic powder is RE.sub.1-x(Ta/Nb).sub.1-x(Zr/Ce/Ti).sub.2xO.sub.4, 0<x<1, the crystal structure of the ceramic powder is orthorhombic, the lattice space group of the ceramic powder is C222.sub.1, the particle size of the ceramic powder ranges from 10 to 70 μm, and particles of the ceramic powder are spherical. During preparation, the raw materials are ball-milled before a high temperature solid phase reaction, then mixed with a solvent and an organic binder to obtain a slurry C, then centrifuged and atomized to obtain dry pellets, and finally sintered to obtain a zirconia/titanium oxide/cerium oxide doped rare earth tantalum/niobate RETa/NbO.sub.4 ceramic powder, which satisfies the requirements of APS technology for ceramic powders.

BLADDER CAST SLURRY INFILTRATION
20220363605 · 2022-11-17 ·

A method of forming a bladder cast ceramic matrix composite (CMC) article including infiltrating a CMC substrate positioned in a cavity of a mold body with a slurry. The CMC substrate includes reinforcement material defining inner spaces. The slurry includes solid particles and a carrier material. During infiltration, the slurry at least partially fills at least a portion of the inner spaces of the CMC substrate. The method also includes inflating at least one bladder that is coupled to the mold body and disposed within the cavity such that a surface of the at least one bladder in an inflated configuration contacts at least one surface of the CMC substrate. The method also includes drying the slurry to remove at least a portion of the carrier material form an infiltrated CMC and deflating the at least one bladder.

Ceramic powder

The present disclosure provides a ceramic powder having low bulkiness and good dispersibility. In the ceramic powder, the volume ratio of aggregated particles having a particle diameter larger than a reference particle diameter is 35 vol. % or more and the volume ratio when ultrasonic dispersion treatment for 10 minutes at an oscillation frequency of 19.5 kHz and an output power of 10 W is applied is 4 vol. % or less. The reference particle diameter is a particle diameter equivalent to a cumulative 0.1 vol. % diameter from the large diameter side when the ceramic powder is subjected to ultrasonic dispersion treatment for 3 minutes at an oscillation frequency of 19.5 kHz and an output power of 150 W.

ZIRCONIA CERAMIC, METHOD FOR PREPARING ZIRCONIA CERAMIC, USE THEREOF, AND COMPOSITION INCLUDING THE SAME
20220356121 · 2022-11-10 ·

A zirconia ceramic includes the following elements: 60.5-70.5 wt % of Zr, 2.5-5.45 wt % of Y, 0.05-2.65 wt % of Al, 0.015-1.07 wt % of Si, and 0.34-2.8 wt % of M. M includes at least one of Nb or Ta. The zirconia ceramic has a phase composition which includes tetragonal zirconia, alumina and zirconium silicate. The total content of alumina and zirconium silicate is 0.2-12 wt %, and the content of the tetragonal zirconia is 84-99.3 wt %. The tetragonal zirconia includes a solid solution of zirconia formed with yttrium oxide and M.sub.xO.sub.y, x satisfies 1≤x≤3, and y satisfies 3≤y≤6.

Method for preparing ceramic molded body for sintering and method for producing ceramic sintered body

A method includes molding a raw material powder containing a ceramic powder and a thermoplastic resin having a glass transition temperature higher than room temperature into a shape by isostatic pressing and in which a raw material powder slurry is prepared by adding the ceramic powder and the thermoplastic resin to a solvent so that the thermoplastic resin is 2% by weight or more and 40% by weight or less with respect to a total weight of the ceramic powder and the thermoplastic resin, a cast-molded body is to formed by wet-casting the raw material powder slurry into a shape, dried, and subjected to first-stage isostatic press molding at a temperature lower than the glass transition temperature of the thermoplastic resin, then this first-stage press-molded body is heated to the glass transition temperature of the thermoplastic resin or above, and warm isostatic press (WIP) molding is performed.

Method for molding ceramic material, method for producing ceramic article, and ceramic article
11572316 · 2023-02-07 · ·

A method for molding a ceramic material includes: mixing a ceramic powder, a resin, a curing agent and a solvent to obtain a raw material slurry for a ceramic material; injecting the raw material slurry into an elastic container; curing the resin in the raw material slurry injected into the elastic container to form a molded body having a desired shape; and demolding the molded body from the elastic container.

Method for manufacturing honeycomb structure
11573052 · 2023-02-07 · ·

A method for manufacturing a honeycomb structure, includes: a step of manufacturing a honeycomb formed body to manufacture a non-fired honeycomb formed body having volume of 7 L or more; a drying step of drying the manufactured non-fired honeycomb formed body to obtain a honeycomb dried body; and a firing step of firing the obtained honeycomb dried body to obtain a honeycomb structure. The drying step includes: an induction drying step to obtain a first dried honeycomb formed body by removing 20 to 80% of the entire water that the non-fired honeycomb formed body contained before drying, and a microwave drying step to obtain a honeycomb dried body by removing the residual water. The honeycomb dried body subjected to this microwave drying step is obtained by removing 90% or more of the entire water that the non-fired honeycomb formed body contained before drying.

Method for manufacturing honeycomb structure
11573052 · 2023-02-07 · ·

A method for manufacturing a honeycomb structure, includes: a step of manufacturing a honeycomb formed body to manufacture a non-fired honeycomb formed body having volume of 7 L or more; a drying step of drying the manufactured non-fired honeycomb formed body to obtain a honeycomb dried body; and a firing step of firing the obtained honeycomb dried body to obtain a honeycomb structure. The drying step includes: an induction drying step to obtain a first dried honeycomb formed body by removing 20 to 80% of the entire water that the non-fired honeycomb formed body contained before drying, and a microwave drying step to obtain a honeycomb dried body by removing the residual water. The honeycomb dried body subjected to this microwave drying step is obtained by removing 90% or more of the entire water that the non-fired honeycomb formed body contained before drying.