C04B35/62665

Cubic boron nitride sintered material

A cubic boron nitride sintered material includes: 20 to 80 volume % of cBN grains; and 20 to 80 volume % of a binder phase, wherein the binder phase includes first binder grains and second binder grains, in each of the first binder grains, a ratio of the number of atoms of the first metal element to a total of the number of atoms of the titanium and the number of atoms of the first metal element is more than or equal to 0.01% and less than 10%, in each of the second binder grains, this ratio is more than or equal to 10% and less than or equal to 80%, and in an X-ray diffraction spectrum of the cubic boron nitride sintered material, one or both of conditions 1 and 2 are satisfied.

Cubic boron nitride sintered material

A cubic boron nitride sintered material includes: 20 t to 80 volume % of cBN grains; and 20 to 80 volume % of a binder phase, wherein the binder phase includes first binder grains and second binder grains, in each of the first binder grains, a ratio of the number of atoms of the first metal element to a total of the number of atoms of the titanium and the first metal element is more than or equal to 0.01% and less than 10%, in each of the second binder grains, the ratio is more than or equal to 10% and less than or equal to 80%, and an average grain size of the second binder grains is more than or equal to 0.2 μm and less than or equal to 1 μm.

Refractory ceramic batch and method for producing a refractory ceramic product

This invention relates to a refractory ceramic batch and to a method for producing a refractory ceramic product.

Environmental barrier

A powder formed of fused particles. More than 95% by number of the feed particles exhibiting a circularity of greater than or equal to 0.85. The powder contains more than 88% of a silicate of one or more elements chosen from Zr, Hf, Y, Ce, Sc, In, La, Gd, Nd, Sm, Dy, Er, Yb, Eu, Pr, Ho and Ta, less than 10% of a dopant, as percentage by weight based on the oxides. The powder has a median particle size D.sub.50 of less than 15 μm, a 90 percentile particle size, D.sub.90, of less than 30 μm, and a size dispersion index (D.sub.90-D.sub.10)/D.sub.10 of less than 2. The powder has a relative density of greater than 90%. The D.sub.n percentiles of the powder are the particle sizes corresponding to the percentages, by number, of n %, on the cumulative distribution curve of the size of the particles of the powder. The particle sizes are classified in increasing order.

CEMENTITIOUS REAGENTS, METHODS OF MANUFACTURING AND USES THEREOF
20220212988 · 2022-07-07 ·

Described are cementitious reagent materials produced from globally abundant inorganic feedstocks. Also described are methods for the manufacture of such cementitious reagent materials and forming the reagent materials as microspheroidal glassy particles. Also described are apparatuses, systems and methods for the thermochemical production of glassy cementitious reagents with spheroidal morphology. The apparatuses, systems and methods make use of an in-flight melting/quenching technology such that solid particles are flown in suspension, melted in suspension, and then quenched in suspension. The cementitious reagents can be used in concrete to substantially reduce the CO.sub.2 emission associated with cement production.

Ceramic slurries for additive manufacturing techniques

A ceramic slurry for forming a ceramic article includes a binder, a first plurality of ceramic particles having a first morphology, a second plurality of ceramic particles having a second morphology that is different from the first morphology; and a photoinitiator. A method for using this slurry for fabricating ceramic articles is presented as well.

METHOD OF MAKING A REFRACTORY ARTICLE
20220234961 · 2022-07-28 ·

A method of making a refractory article is provided. The method includes: a) mixing a binder system, a refractory charge, and a second colloidal binder to form an aqueous slurry; b) casting the aqueous slurry into a mold; c) subjecting the mold containing the aqueous slurry to a temperature that is lower than a slurry casting temperature for a time sufficient to form a green strength article; and d) firing the green strength article at a temperature of at least 450° C. for a time sufficient to achieve thermal homogeneity, thereby forming a refractory article. Refractory articles made in accordance with the method have a unique combination of pore structure and mechanical properties.

SYSTEMS AND METHODS FOR SILICON OXYCARBIDE CERAMIC MATERIALS COMPRISING SILICON METAL
20220267216 · 2022-08-25 ·

Disclosed herein are systems and methods for synthesis of polymer derived ceramic materials, including silicon oxycarbide comprising silicon metal. In some embodiments, the silicon metal is formed by carbothermal reduction during thermal processing. In some embodiments, the thermal processing comprises microwave plasma processing. In some embodiments, the silicon metal forms nanodomains within a structure of the silicon oxycarbide ceramic material.

MAGNESIUM-BASED RAW MATERIAL WITH LOW THERMAL CONDUCTIVITY AND LOW THERMAL EXPANSION AND PREPARATION METHOD THEREOF

The present disclosure relates to a magnesium-based raw material with low thermal conductivity and low thermal expansion and a preparation method thereof. According to the technical solution, 40-60 wt % fused magnesia particles, 30-40 wt % fine monoclinic zirconia powder, 5-20 wt % fine zirconium oxychloride powder, 0.5-1.5 wt % calcium hydroxide nanopowder, 0.2-0.5 wt % calcium hydroxide nanopowder, and 0.1-0.3 wt % maleic acid are stirred for 15 min to mix well in a high-speed mixing mill at a constant temperature of 25° C. to obtain a mixed powder; and the mixed powder is mixed through a ball mill at a constant temperature of 25° C. for 3 min, roasted in a high temperature furnace at 250-400° C. for 0.5-3 h, and finally cooled to room temperature. The magnesium-based refractory material prepared has the advantages of relatively low thermal conductivity, low thermal expansion coefficient, excellent dispersibility, and strong resistance to slag penetration and erosion.

Thermal Insulation
20220127152 · 2022-04-28 · ·

The present invention relates to inorganic fibres having a composition comprising: 61.0 to 70.8 wt% SiO.sub.2; 28.0 to 39.0 wt% CaO; 0.10 to 0.85 wt% MgO other components, if any, providing the balance up to 100 wt %,

The sum of SiO.sub.2 and CaO is greater than or equal to 98.8 wt % and the other components comprise less than 0.70 wt % Al.sub.2O.sub.3, if any.