Patent classifications
C04B35/6316
Casting Cores And Producing Slips
The present disclosure relates to casting cores. The teachings thereof may be embodied in methods for producing a slip and components produced using such methods. For example, a method for producing a slip may include: mixing at least one inorganic constituent with at least one binder, wherein the binder comprises at least one epoxy resin and at least one silicone copolymer.
METHOD FOR PREPARING INFRARED RADIATION CERAMIC MATERIAL
A method for preparing an infrared radiation ceramic material includes mixing and ball milling raw materials of Fe.sub.2O.sub.3, MnO.sub.2 and CuO in a mass ratio to obtain a mixed powder; pressing the mixed powder; adjusting laser spot, laser power and laser sintering time of a laser; irradiating or sintering by a first laser the pressed mixed powder in a crucible for a high-temperature solid-phase reaction to obtain an AB.sub.2O.sub.4 type ferrite powder; obtaining a first mixture by mixing the AB.sub.2O.sub.4 type ferrite powder and a cordierite powder in a mass ratio; adding a sintering aid and a nucleating agent for ball milling; obtaining a second mixture by mixing the first mixture and a binder for aging; pressing the second mixture; and irradiating or sintering the pressed second mixture by a second laser to obtain the infrared radiation ceramic material.
SPRAY MATERIAL FOR HOT AND DRY SPRAY APPLICATION, AND HOT AND DRY SPRAY APPLICATION METHOD
A spray material for hot and dry spray application with improved corrosion resistance, and a hot and dry spray application method with improved corrosion resistance. A hot and dry spray application method comprises pressure-feeding a mixture comprising a refractory material and a binder, toward a spraying nozzle via a pipe, and adding water to the mixture at a distal end of the spraying nozzle to apply a spray under a hot condition. The mixture contains magnesium limestone having a particle size of 0.075 mm to less than 1 mm, in an amount of 10 mass % to 50 mass %, in 100 mass % of a total amount of the refractory material and the binder. The content of magnesium limestone having a particle size of less than 0.075 mm in 100 mass % of the total amount of the refractory material and the binder is 35 mass % or less (including 0).
Honeycomb structure and method for producing honeycomb structure
A honeycomb structure including a plurality of porous honeycomb block bodies bound via joining material layers A. Each of the porous honeycomb block bodies includes a plurality of porous honeycomb segments bound via joining material layers B, each of the porous honeycomb segment includes: partition walls that defines a plurality of cells to form flow paths for a fluid, each of cells extending from an inflow end face that is an end face on a fluid inflow side to an outflow end face that is an end face on a fluid outflow side; and an outer peripheral wall located at the outermost periphery. At least a part of the joining material layers A has higher toughness than that of the joining material layers B.
Solid State Ultracapacitor
An ink of the formula: 60-80% by weight BaTiO.sub.3 particles coated with SiO.sub.2; 5-50% by weight high dielectric constant glass; 0.1-5% by weight surfactant; 5-25% by weight solvent; and 5-25% weight organic vehicle. Also a method of manufacturing a capacitor comprising the steps of: heating particles of BaTiO.sub.3 for a special heating cycle, under a mixture of 70-96% by volume N.sub.2 and 4-30% by volume H.sub.2 gas; depositing a film of SiO.sub.2 over the particles; mechanically separating the particles; incorporating them into the above described ink formulation; depositing the ink on a substrate; and heating at 850-900° C. for less than 5 minutes and allowing the ink and substrate to cool to ambient in N.sub.2 atmosphere. Also a dielectric made by: heating particles of BaTiO.sub.3 for a special heating cycle, under a mixture of 70-96% by volume N.sub.2 and 4-30% by volume H.sub.2 gas; depositing a film of SiO.sub.2 over the particles; mechanically separating the particles; forming them into a layer; and heating at 850-900° C. for less than 5 minutes and allowing the layer to cool to ambient in N.sub.2 atmosphere.
METHOD FOR CONSTRUCTING MOLDS AND CORES LAYER BY LAYER BY MEANS OF A BINDER CONTAINING WATER GLASS, AND A BINDER CONTAINING WATER GLASS
The invention relates to a binder, which contains water glass and further a phosphate or a borate or both. The invention further relates to a method for constructing molds and cores layer by layer, the molds and cores comprising a construction material mixture, which at least comprises a refractory molding base material, and the binder. In order to produce the molds and cores layer by layer in 3-D printing, the refractory molding base material is applied layer by layer and is selectively printed with the binder layer by layer, and consequently a body corresponding to the molds or cores is constructed and the molds or cores are released after the unbonded construction material mixture has been removed.
Honeycomb structure
A honeycomb structure includes a honeycomb structure body having a partition wall which is constituted of a porous body. The porous body includes a refractory aggregate and a bonding material. The porous body constituting includes the bonding material at a mass proportion of 20 to 35 mass %. In an observation of a cross section of the partition wall with an electron microscope, when observing any given ten visual fields meeting a following condition (1), the number of refractory aggregates meeting a following condition (2) is five pieces or more in all of the ten visual fields. Condition (1): a proportion of an area occupied by the bonding material is 30% or more. Condition (2): the refractory aggregate has a particle diameter of 5 μm or more, and 60% or more of an outer circumference of the refractory aggregate is surrounded by the bonding material.
Porous material, honeycomb structure, and method of producing porous material
A porous material includes an aggregate, and a binding material that binds the aggregate together in a state where pores are formed. The porous material contains 0.1 to 10.0 mass % of an MgO component, 0.5 to 25.0 mass % of an Al.sub.2O.sub.3 component, and 5.0 to 45.0 mass % of an SiO.sub.2 component with respect to the mass of the whole porous material, and further contains 0.01 to 5.5 mass % of an Sr component in terms of SrO.
Shaping method and shaping device
An object shaping method includes a step of forming a powder layer using first powder, a step of placing second powder having an average particle diameter smaller than an average particle diameter of the first powder at a part of a region of the powder layer, and a first heating step of heating the powder layer in which the second powder is placed. The average particle diameter is equal to or larger than 1 nm and equal to or smaller than 500 nm, and the first heating step performs heating the powder layer at a temperature at which particles contained in the second powder are sintered or melted.
MOLTEN METAL PROCESSING APPARATUS
The present invention relates to a composite material comprising wollastonite fibres embedded within a ceramic matrix. The wollastonite fibres are bonded to the ceramic matrix by a glassy bonding phase comprising a glass component comprising at least 80 wt % of oxides of calcium, silicon and aluminium. The material is used in the processing of molten metal, e.g. as a pump, degasser, flux injector or scrap submergence device.