C04B35/6316

Z-DIRECTION REINFORCED COMPOSITES AND METHODS OF FORMING Z-DIRECTION REINFORCED COMPOSITES
20230322632 · 2023-10-12 · ·

A fiber reinforced composite component may include interleaved fiber layers and ceramic particle layers coated with matrix material. The fiber reinforced composite component may be fabricated by forming a fibrous preform, needling the fibrous preform to form a plurality of z-direction fibers, and densifying the fibrous preform. The fibrous preform may be fabricated by forming a first ceramic particle layer over a first fiber layer, disposing a second fiber layer over the first ceramic particle layer, forming a second ceramic particle layer over the second fiber layer, and disposing a third fiber layer over the second ceramic particle layer.

DRY MATERIAL MIXTURE FOR A BACKFILL, PREFERABLY A REFRACTORY CONCRETE BACKFILL, FOR PRODUCING A HEAVY-CLAY REFRACTORY NON-BASIC PRODUCT, REFRACTORY CONCRETE BACKFILL AND SUCH A PRODUCT, METHOD FOR PRODUCING SAME, LINING, AND INDUSTRIAL FURNACE, CHANNEL TRANSPORT SYSTEM OR MOBILE TRANSPORT VESSEL
20230312418 · 2023-10-05 ·

A dry substance mixture for a batch, preferably a refractory batch, for the production of a coarse ceramic, refractory, non-basic, shaped or unshaped product, such a refractory batch, such a product as well as a method for its production and a lining of an industrial furnace for the aluminum industry, and such an industrial furnace as well as a lining of a launder transport system or a mobile transport vessel for the aluminum industry, and such a launder transport system and such a transport vessel.

YTTRIA-STABILIZED ZIRCONIA SLURRY AND METHODS OF APPLICATION THEREOF

Coated components, along with methods of their formation, are provided. The coating may include a component having a surface and a coating over the surface of the component. The coating may include a first plurality of coarse micrograins having an coarse median grain size of greater than 10 μm to 20 μm, a second plurality of medium micrograins having a medium median grain size of 4 μm to 10 μm, a third plurality of fine micrograins having a fine median grain size of 0.001 μm to less than 4 μm. Each of the coarse micrograins, medium micrograins, and fine micrograins may include, independently, a yttria-stabilized zirconia (YSZ) constituent having a chemical formula of (ZrO.sub.2).sub.(1−x)(Y.sub.2O.sub.3).sub.x with x is from greater than 0 to less than 1.

LI-METAL OXIDE/GARNET COMPOSITE THIN MEMBRANE AND METHOD OF MAKING

A sintered composite ceramic, includes: a lithium-garnet major phase; and a lithium dendrite growth inhibitor minor phase, such that the lithium dendrite growth inhibitor minor phase has a Li-metal oxide in a range of >0-10 wt. % based on the total weight of the sintered composite ceramic.

Heating cooker using ceramic heating element and manufacturing method therefor
11805937 · 2023-11-07 · ·

The present invention relates to a heating cooker using a ceramic heating element and a manufacturing method thereof, the method comprising: a cooker body preparation step; a heating element material preparation step of preparing any one or more selected from among mill scale, steelmaking slag and magnetite (Fe.sub.3O.sub.4); an inorganic binder preparation step of preparing, as an inorganic binder, a colloidal silica sol having a colloidal silica content of 8 to 30 wt %; a mixing step of mixing 20 to 40 parts by weight of the colloidal silica sol as the inorganic binder with 100 parts by weight of the heating element material, thereby making a heating material paste; an application step of applying the heating element paste to the bottom of the cooker body; and a drying and curing step of drying and curing the heating element paste, thereby forming a solid heating element.

SINTERING-RESISTANT MATERIAL, AND PREPARATION METHOD AND USE THEREOF
20230382805 · 2023-11-30 ·

The present disclosure discloses a sintering-resistant material, and a preparation method and use thereof. The sintering-resistant material includes magnesium oxide, an anti-corrosive agent, an antioxidant, and a binder, where the anti-corrosive agent includes a barite powder and a porous graphite powder; the antioxidant includes aluminum carbide and an aluminum powder; the binder includes a metal chloride and a silica sol; and metals in the raw materials are all extracted from a hydrochloric acid leachate of an electric furnace slag. In the present disclosure, the preparation method of the present disclosure improves the resource utilization of the electric furnace slag. Magnesium and aluminum have the largest proportion among metal elements in the electric furnace slag, and thus magnesium oxide is used as the main material. In addition, other chloride salts leached out from the electric furnace slag by hydrochloric acid can be directly or indirectly used.

BORON CARBIDE AND SILICON CARBIDE ARMOUR
20220274885 · 2022-09-01 ·

An antiballistic armor-plating component, includes a ceramic body made of a material including, as percentages by volume, between 20% and 75% of boron carbide, between 5% an d 30% of a metallic silicon phase or of a metallic phase including silicon and between 20% and 70% of silicon carbide and wherein, as percentages by volume: more than 60% of the grains with an equivalent diameter greater than 60 micrometers are boron carbide grains, the boron carbide grains with an equivalent diameter greater than 30 micrometers represent more than 20%, the silicon carbide grains with an equivalent diameter greater than or equal to 10 micrometers represent more than 10%, the silicon carbide grains with an equivalent diameter less than 10 micrometers represent more than 10%.

Refractory ceramic batch and method for producing a refractory ceramic product

This invention relates to a refractory ceramic batch and to a method for producing a refractory ceramic product.

Carbon fibers in ceramic cores for investment casting
11389861 · 2022-07-19 · ·

A method of producing a ceramic core for investment casting is provided. The method includes injecting a slurry into a disposable die. The slurry includes ceramic particles, a binder, and carbon fibers. The method also includes a first heating to eliminate the disposable die, leaving a cured ceramic core including the ceramic particles, binder, and carbon fibers.

SURFACE TREATMENTS FOR CERAMIC COATED/IMPREGNATED MATERIALS

The present invention relates to surface-treated prepreg composites and corresponding methods of surface treating an inorganic fabric to form a surface-treated fabric reinforced prepreg composite. The method comprises infiltrating an inorganic fabric with a first slurry mixture to form an infiltrated fabric; optionally drying the infiltrated fabric; infiltrating an inorganic paper with a second slurry mixture to form an infiltrated paper; optionally drying the infiltrated paper; and applying the infiltrated paper to at least one surface of the infiltrated fabric to form a surface-treated prepreg composite.