C04B38/065

Batch compositions comprising spheroidal pre-reacted inorganic particles and spheroidal pore-formers and methods of manufacture of honeycomb bodies therefrom

A batch composition containing pre-reacted inorganic spheroidal particles and pore-former spheroidal particles. The pre-reacted inorganic spheroidal particles have a particle size distribution wherein 10 μm≤DI.sub.50≤50 μm, and DIb≤2.0, and the pore-former spheroidal particles have a particle size distribution wherein 0.40 DI.sub.50≤DP.sub.50≤0.90 DI.sub.50, and DPb≤1.32, wherein DI.sub.50 is a median particle diameter of the distribution of pre-reacted inorganic spheroidal particles, DP.sub.50 is a median particle diameter of the pore-former particle size distribution, DIb is a breadth factor of the pre-reacted particle size distribution of the pre-reacted inorganic spheroidal particles, and DPb is a breadth factor of the pore-former particle size distribution. Also, green honeycomb bodies manufactured from the batch compositions, and methods of manufacturing a honeycomb body using the batch compositions, are provided.

Fugitive fiber commingling to provide loft in ceramic fiber tows

A method of making a ceramic fiber tow and the system regarding the same may be included. The method may include commingling a plurality of ceramic fibers with a fugitive fiber to form a single ceramic fiber tow. The fugitive fiber may be positioned between at least two ceramic fibers included in the single ceramic fiber tow. The method may further include forming a porous ceramic preform including at least the single ceramic fiber tow. The method may further include removing the fugitive fiber from the ceramic fiber tow leaving a space between at least two ceramic fibers of the single ceramic fiber tow. The method may further include replacing the spaces between ceramic fibers included in the ceramic fiber tows with a ceramic matrix.

Fugitive fiber commingling to provide loft in ceramic fiber tows

A method of making a ceramic fiber tow and the system regarding the same may be included. The method may include commingling a plurality of ceramic fibers with a fugitive fiber to form a single ceramic fiber tow. The fugitive fiber may be positioned between at least two ceramic fibers included in the single ceramic fiber tow. The method may further include forming a porous ceramic preform including at least the single ceramic fiber tow. The method may further include removing the fugitive fiber from the ceramic fiber tow leaving a space between at least two ceramic fibers of the single ceramic fiber tow. The method may further include replacing the spaces between ceramic fibers included in the ceramic fiber tows with a ceramic matrix.

Carbon fibers in ceramic cores for investment casting
11389861 · 2022-07-19 · ·

A method of producing a ceramic core for investment casting is provided. The method includes injecting a slurry into a disposable die. The slurry includes ceramic particles, a binder, and carbon fibers. The method also includes a first heating to eliminate the disposable die, leaving a cured ceramic core including the ceramic particles, binder, and carbon fibers.

Carbon fibers in ceramic cores for investment casting
11389861 · 2022-07-19 · ·

A method of producing a ceramic core for investment casting is provided. The method includes injecting a slurry into a disposable die. The slurry includes ceramic particles, a binder, and carbon fibers. The method also includes a first heating to eliminate the disposable die, leaving a cured ceramic core including the ceramic particles, binder, and carbon fibers.

MULTICOLOR LIGHT-STORING CERAMIC FOR FIRE-PROTECTION INDICATION AND PREPARATION METHOD THEREOF

A multicolor light-storing ceramic for fire-protection indication and a preparation method thereof are provided. The preparation method includes: adding a glass based raw material, a light-storing powder, a dispersant and an alumina powder into a granulator, adding water mixed with a pore-forming agent and then mechanically stirring for granulation; adding a plasticizer after the stirring of 4˜8 h, and continuing the stirring for 1˜3 h to thereby obtain a mixture; packing the mixture into a mold and performing tableting; demolding and obtaining a light-storing self-luminous quartz ceramic by drying and firing using a kiln; printing a pattern onto a surface of the ceramic and then curing to obtain a light-storing ceramic for indication sign. Using an industrial waste glass has advantages of low sintering temperature and green environmental protection; dispersed pores and alumina introduced as scattering sources improves light absorption efficiency, fluorescence output phase ratio and light transmission of the ceramic.

MULTICOLOR LIGHT-STORING CERAMIC FOR FIRE-PROTECTION INDICATION AND PREPARATION METHOD THEREOF

A multicolor light-storing ceramic for fire-protection indication and a preparation method thereof are provided. The preparation method includes: adding a glass based raw material, a light-storing powder, a dispersant and an alumina powder into a granulator, adding water mixed with a pore-forming agent and then mechanically stirring for granulation; adding a plasticizer after the stirring of 4˜8 h, and continuing the stirring for 1˜3 h to thereby obtain a mixture; packing the mixture into a mold and performing tableting; demolding and obtaining a light-storing self-luminous quartz ceramic by drying and firing using a kiln; printing a pattern onto a surface of the ceramic and then curing to obtain a light-storing ceramic for indication sign. Using an industrial waste glass has advantages of low sintering temperature and green environmental protection; dispersed pores and alumina introduced as scattering sources improves light absorption efficiency, fluorescence output phase ratio and light transmission of the ceramic.

CARBON FIBER REINFORCED CERAMIC ATOMIZING CORE AND PREPARATION METHOD THEREOF

Disclosed are a carbon fiber reinforced ceramic atomizing core and a preparation method thereof. The carbon fiber reinforced ceramic atomizing core includes, by mass, the following raw materials: 30-70 parts of ceramic powder, 1-10 parts of carbon fibers, 10-50 parts of a sintering aid, and 0-30 parts of a pore former. By adding carbon fibers to the carbon fiber reinforced ceramic atomizing core, the atomizing core has columnar pores, which are similar to straight pores formed by fiber stacking of cotton cores, such that the oil conduction capacity and oil retention capacity of the atomizing core are improved, and the atomizing effect and taste of the atomizing core are also improved; and the carbon fibers can be bridged around the pores, thus improving the tenacity and strength of the atomizing core.

CERAMIC MATRIX COMPOSITE STRUCTURES WITH CONTROLLED MICROSTRUCTURES FABRICATED USING CHEMICAL VAPOR INFILTRATION (CVI)

According to a method set forth herein a plurality of preform plies having first and second preform plies can be associated together to define a preform. The preform can be subject to chemical vapor infiltration (CVI) processing to define a ceramic matrix composite (CMC) structure.

CERAMIC MATRIX COMPOSITE STRUCTURES WITH CONTROLLED MICROSTRUCTURES FABRICATED USING CHEMICAL VAPOR INFILTRATION (CVI)

According to a method set forth herein a plurality of preform plies having first and second preform plies can be associated together to define a preform. The preform can be subject to chemical vapor infiltration (CVI) processing to define a ceramic matrix composite (CMC) structure.