Patent classifications
C04B38/0675
Porous sintered body and method of making the same
[Object] There is provided a porous sintered body has a uniform porosity, a high level of freedom in body formation which allows formation into varieties shapes and various levels of porosity, and a very large surface area. [Solution] The porous sintered body includes: hollow cores which follow a vanished shape of an interlaced or otherwise structured fibriform vanisher material; sintered walls 226 which extend longitudinally of the cores and obtained by sintering a first sintering powder held around the cores; and voids formed between the sintered walls. The cores and the voids communicate with each other via absent regions formed in the sintered walls. The sintered walls have surfaces formed with a sintered microparticulate layer 232 made from a material containing a second sintering powder which has a smaller diameter than the first sintering powder, and has predetermined pores 231.
VAPORIZATION CORE, ELECTRONIC VAPORIZATION DEVICE, AND METHOD FOR MANUFACTURING THE SAME
A vaporization core, a method of manufacturing the same, and an electronic vaporization device comprising the same are disclosed. The vaporization core includes a tubular porous substrate for forming a vaporization cavity and configured to guide liquid outside the tubular porous substrate into the vaporization cavity and a heating element disposed on an inner wall of the tubular porous substrate and configured to heat and vaporize the liquid guided into the vaporization cavity.
VAPORIZATION CORE, ELECTRONIC VAPORIZATION DEVICE, AND METHOD FOR MANUFACTURING THE SAME
A vaporization core, a method of manufacturing the same, and an electronic vaporization device comprising the same are disclosed. The vaporization core includes a tubular porous substrate for forming a vaporization cavity and configured to guide liquid outside the tubular porous substrate into the vaporization cavity and a heating element disposed on an inner wall of the tubular porous substrate and configured to heat and vaporize the liquid guided into the vaporization cavity.
SINTERING PROCESS FOR ELECTRICAL FEEDTHROUGHS
One aspect relates to a process for producing a sintered workpiece, which includes sintering of a ceramic material at a temperature of at least 1000° C. and in an atmosphere, in the case of which the partial pressure of atmospheric air is reduced to less than 10.sup.−6-times, based on the ambient air at the same temperature under equilibrium conditions.
SINTERING PROCESS FOR ELECTRICAL FEEDTHROUGHS
One aspect relates to a process for producing a sintered workpiece, which includes sintering of a ceramic material at a temperature of at least 1000° C. and in an atmosphere, in the case of which the partial pressure of atmospheric air is reduced to less than 10.sup.−6-times, based on the ambient air at the same temperature under equilibrium conditions.
REMOVAL OF WATER CONTAMINANTS USING ENHANCED CERAMIC FILTRATION MATERIALS
A filter material composing a ceramic clay having an interconnected network of pores formed from cellulose fiber combustion is useful for removing chemical and biological contaminants from a water supply. Coating the ceramic clay with lanthanum enhances the removal of anionic species of As(V), As(III), Cr(VI), microbes and virus.
PROCESS FOR PRODUCING A POROUS ALPHA-ALUMINA CATALYST SUPPORT
A process for producing a porous alpha-alumina catalyst support, comprising i) preparing a precursor material comprising, based on inorganic solids content, at least 50 wt.-% of a transition alumina having a loose bulk density of at most 600 g/L, a pore volume of at least 0.6 mL/g and a median pore diameter of at least 15 nm; and at most 30 wt.-% of an alumina hydrate; ii) forming the precursor material into shaped bodies; and iii) calcining the shaped bodies to obtain the porous alpha-alumina catalyst support. The catalyst support has a high overall pore volume, thus allowing for impregnation with a high amount of silver, while keeping its surface area sufficiently large so as to provide optimal dispersion of catalytically active species, in particular metal species. The invention further relates to a shaped catalyst body for producing ethylene oxide by gas-phase oxidation of ethylene, comprising at least 15 wt.-% of silver, relative to the total weight of the catalyst, deposited on a porous alpha-alumina catalyst support obtained in the process described above. The invention also relates to a process for preparing a shaped catalyst body as described above comprising impregnating a porous alpha-alumina catalyst support obtained in the process described above with a silver impregnation solution, preferably under reduced pressure; and optionally subjecting the impregnated porous alumina support to drying; and b) subjecting the impregnated porous alpha-alumina support to a heat treatment; wherein steps a) and b) are optionally repeated. The invention further relates to a process for producing ethylene oxide by gas-phase oxidation of ethylene, comprising reacting ethylene and oxygen in the presence of a shaped catalyst body as described above.
PROCESS FOR PRODUCING A POROUS ALPHA-ALUMINA CATALYST SUPPORT
A process for producing a porous alpha-alumina catalyst support, comprising i) preparing a precursor material comprising, based on inorganic solids content, at least 50 wt.-% of a transition alumina having a loose bulk density of at most 600 g/L, a pore volume of at least 0.6 mL/g and a median pore diameter of at least 15 nm; and at most 30 wt.-% of an alumina hydrate; ii) forming the precursor material into shaped bodies; and iii) calcining the shaped bodies to obtain the porous alpha-alumina catalyst support. The catalyst support has a high overall pore volume, thus allowing for impregnation with a high amount of silver, while keeping its surface area sufficiently large so as to provide optimal dispersion of catalytically active species, in particular metal species. The invention further relates to a shaped catalyst body for producing ethylene oxide by gas-phase oxidation of ethylene, comprising at least 15 wt.-% of silver, relative to the total weight of the catalyst, deposited on a porous alpha-alumina catalyst support obtained in the process described above. The invention also relates to a process for preparing a shaped catalyst body as described above comprising impregnating a porous alpha-alumina catalyst support obtained in the process described above with a silver impregnation solution, preferably under reduced pressure; and optionally subjecting the impregnated porous alumina support to drying; and b) subjecting the impregnated porous alpha-alumina support to a heat treatment; wherein steps a) and b) are optionally repeated. The invention further relates to a process for producing ethylene oxide by gas-phase oxidation of ethylene, comprising reacting ethylene and oxygen in the presence of a shaped catalyst body as described above.
Manufacturing method of plugged honeycomb structure
A manufacturing method of a plugged honeycomb structure including a plugging material preparing step of mixing a ceramic raw material, a pore former, a thickener, an organic binder, a dispersing agent, and water and preparing the plugging material which is slurried, to form the plugging portions, wherein the plugging material preparing step includes: a powder mixing step of mixing the ceramic raw material, the pore former, the organic binder and the dispersing agent each of which is constituted of powder, at predetermined blend ratios, a thickener mixing step of adding and mixing the thickener to a powder mixture obtained by the powder mixing step, and a kneading step of adding the water to a thickener added mixture obtained by the thickener mixing step, to perform kneading.
Manufacturing method of plugged honeycomb structure
A manufacturing method of a plugged honeycomb structure including a plugging material preparing step of mixing a ceramic raw material, a pore former, a thickener, an organic binder, a dispersing agent, and water and preparing the plugging material which is slurried, to form the plugging portions, wherein the plugging material preparing step includes: a powder mixing step of mixing the ceramic raw material, the pore former, the organic binder and the dispersing agent each of which is constituted of powder, at predetermined blend ratios, a thickener mixing step of adding and mixing the thickener to a powder mixture obtained by the powder mixing step, and a kneading step of adding the water to a thickener added mixture obtained by the thickener mixing step, to perform kneading.