C04B41/5061

Gas turbine engine component coating with self-healing barrier layer

A component for high temperature applications includes a substrate and a layer of an aluminum-containing MAX phase material and another material applied to the substrate.

Gas turbine engine component coating with self-healing barrier layer

A component for high temperature applications includes a substrate and a layer of an aluminum-containing MAX phase material and another material applied to the substrate.

COATING STRUCTURE, TURBINE PART HAVING SAME, AND METHOD FOR MANUFACTURING COATING STRUCTURE

Provided are a coating structure, a turbine part having the same, and a method for manufacturing the coating structure. The coating structure is provided on a surface of a base portion including a ceramic matrix composite. The coating structure is layered on the surface of the base portion, and includes a bond coat layer formed of a rare-earth silicate and a top coat layer layered on the bond coat layer. The residual stress present in the bond coat layer is compressive residual stress. The oxygen permeability coefficient of the bond coat layer is no greater than 10.sup.9 kg.Math.m.sup.1.Math.s.sup.1 at a temperature of not lower than 1200 C. and a higher oxygen partial pressure of not less than 0.02 MPa. The bond coat layer may contain carbonitride particles or carbonitride whiskers.

COATING STRUCTURE, TURBINE PART HAVING SAME, AND METHOD FOR MANUFACTURING COATING STRUCTURE

Provided are a coating structure, a turbine part having the same, and a method for manufacturing the coating structure. The coating structure is provided on a surface of a base portion including a ceramic matrix composite. The coating structure is layered on the surface of the base portion, and includes a bond coat layer formed of a rare-earth silicate and a top coat layer layered on the bond coat layer. The residual stress present in the bond coat layer is compressive residual stress. The oxygen permeability coefficient of the bond coat layer is no greater than 10.sup.9 kg.Math.m.sup.1.Math.s.sup.1 at a temperature of not lower than 1200 C. and a higher oxygen partial pressure of not less than 0.02 MPa. The bond coat layer may contain carbonitride particles or carbonitride whiskers.

COATINGS FOR GLASS SHAPING MOLDS AND MOLDS COMPRISING THE SAME
20190077690 · 2019-03-14 ·

Precision glass molds are described, which are formed by coating a mold made from high purity, fine grain sized graphite, with a coating including titanium. In various implementations, the titanium coating is overcoated with yttria (Y.sub.2O.sub.3) to provide a high precision glass mold of superior performance character. The resultant glass molds can be used to form glass articles having a highly smooth finish, for high precision applications such as consumer electronic device applications, medical instruments, and optical devices. The use of high purity, fine grain size graphite allows molds to be machined at low cost, thereby eliminating the need to fabricate a metal mold that must be coated with multiple layers including metal diffusion barrier layers to meet operational requirements for such precision applications.

COATINGS FOR GLASS SHAPING MOLDS AND MOLDS COMPRISING THE SAME
20190077690 · 2019-03-14 ·

Precision glass molds are described, which are formed by coating a mold made from high purity, fine grain sized graphite, with a coating including titanium. In various implementations, the titanium coating is overcoated with yttria (Y.sub.2O.sub.3) to provide a high precision glass mold of superior performance character. The resultant glass molds can be used to form glass articles having a highly smooth finish, for high precision applications such as consumer electronic device applications, medical instruments, and optical devices. The use of high purity, fine grain size graphite allows molds to be machined at low cost, thereby eliminating the need to fabricate a metal mold that must be coated with multiple layers including metal diffusion barrier layers to meet operational requirements for such precision applications.

COATED CUTTING TOOL
20190061014 · 2019-02-28 · ·

A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 m or more to 4.0 m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti.sub.1-xAl.sub.x)N; the lower layer has an average thickness from 0.1 m or more to 1.0 m or less; the particles forming the lower layer have an average particle size from 0.01 m or more to 0.05 m or less; the upper layer contains particles each having a composition represented by (Ti.sub.1-yAl.sub.y)(C.sup.1-zN.sub.z); and the upper layer has an average thickness from 1.0 m or more to 5.0 m or less.

COATED CUTTING TOOL
20190061014 · 2019-02-28 · ·

A coated cutting tool, comprising: a substrate made of a cubic boron nitride-containing sintered body; and a coating layer formed on the substrate, wherein the cubic boron nitride-containing sintered body includes 65 volume % or more and 85 volume % or less of cubic boron nitride, and 15 volume % or more and 35 volume % or less of a binder phase; the cubic boron nitride is in a form of particles, the particles having an average particle size from 1.5 m or more to 4.0 m or less; the coating layer includes a lower layer, and an upper layer formed on the lower layer; the lower layer contains particles each having a composition represented by (Ti.sub.1-xAl.sub.x)N; the lower layer has an average thickness from 0.1 m or more to 1.0 m or less; the particles forming the lower layer have an average particle size from 0.01 m or more to 0.05 m or less; the upper layer contains particles each having a composition represented by (Ti.sub.1-yAl.sub.y)(C.sup.1-zN.sub.z); and the upper layer has an average thickness from 1.0 m or more to 5.0 m or less.

HIGH TEMPERATURE METAL CARBIDE COATINGS
20240279129 · 2024-08-22 ·

An example method for forming a high temperature coating includes depositing a carbon layer on to a surface of a composite article using chemical vapor deposition. The composite substrate includes a composite substrate including a carbon matrix. The surface of the composite article includes one or more surface voids. The method further includes applying a metal slurry to the surface of the composite article following the deposition of the carbon layer and reacting a metal of the metal slurry with carbon of the carbon layer to form an antioxidant layer of a metal carbide on the composite article.

CONTINUOUS FIBER-REINFORCED SILICON CARBIDE MEMBER, MANUFACTURING METHOD THEREOF, AND NUCLEAR REACTOR STRUCTURAL MEMBER

There are provided a continuous fiber-reinforced silicon carbide member and the like which allow sufficient improvement in a mechanical property and environmental resistance. The continuous fiber-reinforced silicon carbide member of an embodiment is a tubular shape and has a first composite material layer and a second composite material layer. In the first composite material layer, continuous fibers of silicon carbide are combined with a matrix of silicon carbide. In the second composite material layer, continuous fibers of carbon are combined with a matrix of silicon carbide. Then, the first composite material layer and the second composite material layer are stacked.