C04B41/5061

Cubic boron nitride sintered body and coated cubic boron nitride sintered body
10081577 · 2018-09-25 · ·

A cBN sintered body has 40%-85% cBN by volume and 15% to 60% binder phase by volume. and inevitable impurities. The binder phase has an Al compound including Al and at least one element selected from N, O and B, and a Zr compound including Zr and at least one element selected from C, N, O and B. The Zr compound includes ZrO, or ZrO and ZrO.sub.2. In an X-ray diffraction, where a peak intensity of a (111) plane of the ZrO is I.sub.1, a peak intensity of a (101) plane of tetragonal ZrO.sub.2 is I.sub.2t and a peak intensity of a (111) plane of cubic ZrO.sub.2 is I.sub.2c, a ratio of the intensity of I.sub.1 to total intensities of I.sub.1, I.sub.2t and I.sub.2c is 0.6-1.0, and an average grain size of the Al compound is 80 nm-300 nm.

Cubic boron nitride sintered body and coated cubic boron nitride sintered body
10081577 · 2018-09-25 · ·

A cBN sintered body has 40%-85% cBN by volume and 15% to 60% binder phase by volume. and inevitable impurities. The binder phase has an Al compound including Al and at least one element selected from N, O and B, and a Zr compound including Zr and at least one element selected from C, N, O and B. The Zr compound includes ZrO, or ZrO and ZrO.sub.2. In an X-ray diffraction, where a peak intensity of a (111) plane of the ZrO is I.sub.1, a peak intensity of a (101) plane of tetragonal ZrO.sub.2 is I.sub.2t and a peak intensity of a (111) plane of cubic ZrO.sub.2 is I.sub.2c, a ratio of the intensity of I.sub.1 to total intensities of I.sub.1, I.sub.2t and I.sub.2c is 0.6-1.0, and an average grain size of the Al compound is 80 nm-300 nm.

METAL CARBIDE INFILTRATED C/C COMPOSITES
20240351958 · 2024-10-24 ·

An article includes a substrate. The substrate includes at least two phases. The first phase includes a carbon-carbon (C/C) composite. The second phase includes a metal carbide. The second phase is disposed within a plurality of interconnected pores of the first phase, wherein the second phase extends from a surface of the substrate to a depth of at least 300 micrometers below the surface of the substrate.

METAL CARBIDE INFILTRATED C/C COMPOSITES
20240351958 · 2024-10-24 ·

An article includes a substrate. The substrate includes at least two phases. The first phase includes a carbon-carbon (C/C) composite. The second phase includes a metal carbide. The second phase is disposed within a plurality of interconnected pores of the first phase, wherein the second phase extends from a surface of the substrate to a depth of at least 300 micrometers below the surface of the substrate.

SURFACE-COATED CUBIC BORON NITRIDE SINTERED MATERIAL, AND CUTTING TOOL INCLUDING THE SAME
20180117678 · 2018-05-03 ·

The surface-coated cBN sintered material includes a cBN sintered material containing cBN particles and a binder, and a coating. A proportion of the cBN particles in the cBN sintered material is 80 to 98% by volume, the binder contains a first compound including at least one element of Al and Cr and at least one element of N, B and O. The coating contains a layer A in contact with the cBN sintered material. The layer A is constituted of Al.sub.x1Cr.sub.y1M.sub.z1C.sub.a1Nb.sub.b1O.sub.c1 (provided that M is at least one element of Ti, V, Nb and Si, and 0.25x10.75, 0.25y10.75, 0z10.5, x1+y1+z1=1, 0a10.5, 0.5b11, 0c10.1, and a1+b1+c1=1 are satisfied).

SURFACE-COATED CUBIC BORON NITRIDE SINTERED MATERIAL, AND CUTTING TOOL INCLUDING THE SAME
20180117678 · 2018-05-03 ·

The surface-coated cBN sintered material includes a cBN sintered material containing cBN particles and a binder, and a coating. A proportion of the cBN particles in the cBN sintered material is 80 to 98% by volume, the binder contains a first compound including at least one element of Al and Cr and at least one element of N, B and O. The coating contains a layer A in contact with the cBN sintered material. The layer A is constituted of Al.sub.x1Cr.sub.y1M.sub.z1C.sub.a1Nb.sub.b1O.sub.c1 (provided that M is at least one element of Ti, V, Nb and Si, and 0.25x10.75, 0.25y10.75, 0z10.5, x1+y1+z1=1, 0a10.5, 0.5b11, 0c10.1, and a1+b1+c1=1 are satisfied).

Part comprising a protective coating having a gradual composition
12151985 · 2024-11-26 · ·

A part made from a composite material having a ceramic matrix and including a protection device, the protection including a coating layer having a gradual composition. The gradual-composition coating layer includes at least one silicon phase and one aluminium phase, the proportions of which change according to the height in the layer, with a first height in the gradual-composition coating layer corresponding to a silicon-free composition, and a second height corresponding to an aluminium-free composition. A method for producing such a protection, and to a device for carrying out the method, are disclosed.

Part comprising a protective coating having a gradual composition
12151985 · 2024-11-26 · ·

A part made from a composite material having a ceramic matrix and including a protection device, the protection including a coating layer having a gradual composition. The gradual-composition coating layer includes at least one silicon phase and one aluminium phase, the proportions of which change according to the height in the layer, with a first height in the gradual-composition coating layer corresponding to a silicon-free composition, and a second height corresponding to an aluminium-free composition. A method for producing such a protection, and to a device for carrying out the method, are disclosed.

Cutting tool

A cutting tool includes a base material and a coating formed on the base material. The base material is a sintered body containing 30 to 80% by volume of cubic boron nitride, and a binder. The surface in contact with the coating, of the base material, has a plurality of convex portions made of the cubic boron nitride and a plurality of concave portions made of the binder. A surface roughness Rsub of the surface in contact with the base material, is 0.1 to 0.4 m. A surface roughness Rsurf of an outermost surface of the coating is 0 to 0.15 m. A surface roughness Rasurf of the outermost surface of the coating is 0 to 0.1 m. The surface roughness Rsub of the surface in contact with the coating, of the base material, is greater than the surface roughness Rsurf of the outermost surface of the coating.

Cutting tool

A cutting tool includes a base material and a coating formed on the base material. The base material is a sintered body containing 30 to 80% by volume of cubic boron nitride, and a binder. The surface in contact with the coating, of the base material, has a plurality of convex portions made of the cubic boron nitride and a plurality of concave portions made of the binder. A surface roughness Rsub of the surface in contact with the base material, is 0.1 to 0.4 m. A surface roughness Rsurf of an outermost surface of the coating is 0 to 0.15 m. A surface roughness Rasurf of the outermost surface of the coating is 0 to 0.1 m. The surface roughness Rsub of the surface in contact with the coating, of the base material, is greater than the surface roughness Rsurf of the outermost surface of the coating.