C04B41/5068

Composite sintered material and surface-coated boron nitride sintered material tool

A composite sintered material contains cubic boron nitride particles and binder particles. The composite sintered material contains 40 vol % or more and 80 vol % or less of the cubic boron nitride particles. The binder particles contain TiCN particles. The composite sintered material shows a first peak belonging to a (200) plane of the TiCN particles in a range in which a Bragg angle 2 is 41.7 or more and 42.6 or less in an X-ray diffraction spectrum measured using a Cu-K ray as a ray source.

Gas turbine engine component coating with self-healing barrier layer

A component for high temperature applications includes a substrate and a layer of an aluminum-containing MAX phase material and another material applied to the substrate.

Gas turbine engine component coating with self-healing barrier layer

A component for high temperature applications includes a substrate and a layer of an aluminum-containing MAX phase material and another material applied to the substrate.

COATING STRUCTURE, TURBINE PART HAVING SAME, AND METHOD FOR MANUFACTURING COATING STRUCTURE

Provided are a coating structure, a turbine part having the same, and a method for manufacturing the coating structure. The coating structure is provided on a surface of a base portion including a ceramic matrix composite. The coating structure is layered on the surface of the base portion, and includes a bond coat layer formed of a rare-earth silicate and a top coat layer layered on the bond coat layer. The residual stress present in the bond coat layer is compressive residual stress. The oxygen permeability coefficient of the bond coat layer is no greater than 10.sup.9 kg.Math.m.sup.1.Math.s.sup.1 at a temperature of not lower than 1200 C. and a higher oxygen partial pressure of not less than 0.02 MPa. The bond coat layer may contain carbonitride particles or carbonitride whiskers.

COATING STRUCTURE, TURBINE PART HAVING SAME, AND METHOD FOR MANUFACTURING COATING STRUCTURE

Provided are a coating structure, a turbine part having the same, and a method for manufacturing the coating structure. The coating structure is provided on a surface of a base portion including a ceramic matrix composite. The coating structure is layered on the surface of the base portion, and includes a bond coat layer formed of a rare-earth silicate and a top coat layer layered on the bond coat layer. The residual stress present in the bond coat layer is compressive residual stress. The oxygen permeability coefficient of the bond coat layer is no greater than 10.sup.9 kg.Math.m.sup.1.Math.s.sup.1 at a temperature of not lower than 1200 C. and a higher oxygen partial pressure of not less than 0.02 MPa. The bond coat layer may contain carbonitride particles or carbonitride whiskers.

SURFACE-COATED CUBIC BORON NITRIDE SINTERED MATERIAL TOOL

The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. A peak of the grain size distribution of cBN grains in the cBN sintered material is present within a range of a grain size from 0.50 to 1.00 m. The A layer has a composition of (Ti.sub.1-xAl.sub.x)N (0.4x0.7 in an atomic ratio). The B layer has a composition of (Cr.sub.1-y-zAl.sub.yM.sub.z)N (0.03y0.6 and 0z0.05 in an atomic ratio). An X-ray diffraction peak of a (200) plane is present at a position of a diffraction angle of 43.6 plus or minus 0.1 degrees, and a plastic deformation work ratio of the B layer is 0.35 to 0.50.

SURFACE-COATED CUBIC BORON NITRIDE SINTERED MATERIAL TOOL

The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. A peak of the grain size distribution of cBN grains in the cBN sintered material is present within a range of a grain size from 0.50 to 1.00 m. The A layer has a composition of (Ti.sub.1-xAl.sub.x)N (0.4x0.7 in an atomic ratio). The B layer has a composition of (Cr.sub.1-y-zAl.sub.yM.sub.z)N (0.03y0.6 and 0z0.05 in an atomic ratio). An X-ray diffraction peak of a (200) plane is present at a position of a diffraction angle of 43.6 plus or minus 0.1 degrees, and a plastic deformation work ratio of the B layer is 0.35 to 0.50.

COMPOSITE COATING LAYER FOR CERAMIC MATRIX COMPOSITE SUBSTRATE

An article may include a substrate including a ceramic matrix composite (CMC); a composite coating layer including a first coating material that includes a rare-earth disilicate and a second coating material that includes at least one of a rare-earth monosilicate, a CMAS-resistant material, or a high-temperature dislocating material, where the second coating material forms a substantially continuous phase in the composite coating layer.

POLYCRYSTALLINE CUBIC BORON NITRIDE BODY
20240228387 · 2024-07-11 ·

A sintered polycrystalline cubic boron nitride (PCBN) body includes between 40 and 85 vol % of cubic boron nitride (cBN) particles and between 15 and 60 vol % of a binder phase. The binder phase has at least one metal oxide and at least one metal nitride. The metal oxide includes between 20 and 100 vol % of zirconium oxide (ZrO.sub.2) and up to 80 vol % of alumina (Al.sub.2O.sub.3) counted as a volume percentage of the total metal oxide content of the binder phase. The metal nitride includes aluminium nitride (AlN) and at least one metal nitride selected from the group consisting of vanadium nitride (VN), niobium nitride (NbN) and hafnium nitride (HfN). The content of the selected metal nitride selected is at least 10 vol % of the total binder phase, and the content of the metal oxide is at least 10 vol % of the total binder phase.

POLYCRYSTALLINE CUBIC BORON NITRIDE BODY
20240228387 · 2024-07-11 ·

A sintered polycrystalline cubic boron nitride (PCBN) body includes between 40 and 85 vol % of cubic boron nitride (cBN) particles and between 15 and 60 vol % of a binder phase. The binder phase has at least one metal oxide and at least one metal nitride. The metal oxide includes between 20 and 100 vol % of zirconium oxide (ZrO.sub.2) and up to 80 vol % of alumina (Al.sub.2O.sub.3) counted as a volume percentage of the total metal oxide content of the binder phase. The metal nitride includes aluminium nitride (AlN) and at least one metal nitride selected from the group consisting of vanadium nitride (VN), niobium nitride (NbN) and hafnium nitride (HfN). The content of the selected metal nitride selected is at least 10 vol % of the total binder phase, and the content of the metal oxide is at least 10 vol % of the total binder phase.